Gear Materials, Properties, and Manufacture

Gear Materials, Properties, and Manufacture PDF

Author: Joseph R. Davis

Publisher: ASM International

Published: 2005

Total Pages: 349

ISBN-13: 1615030492

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All of the critical technical aspects of gear materials technology are addressed in this new reference work. Gear Materials, Properties, and Manufacture is intended for gear metallurgists and materials specialists, manufacturing engineers, lubrication technologists, and analysts concerned with gear failures who seek a better understanding of gear performance and gear life. This volume complements other gear texts that emphasize the design, geometry, and theory of gears. The coverage begins with an overview of the various types of gears used, important gear terminology, applied stresses and strength requirements associated with gears, and lubrication and wear. This is followed by in-depth treatment of metallic (ferrous and nonferrous alloys) and plastic gear materials. Emphasis is on the properties of carburized steels, the material of choice for high-performance power transmission gearing.

The Art of Gear Fabrication

The Art of Gear Fabrication PDF

Author: Prem H. Daryani

Publisher: Industrial Press Inc.

Published: 2001

Total Pages: 224

ISBN-13: 9780831131425

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Provides beginners with sufficient information to independently process six typical gears step by step. Presents model numbers, capacity and addresses of gear machinery manufacturers and suppliers at the end of each process description. Offers gear designers practical and useful hints on reducing fabricating costs. Contains useful tables from commercial catalogs, including cross-references of different U.S. standards and American stainless steel materials with equivalent German, British, French and Italian materials. Discusses heat treatment in an easy-to-understand manner.

Heat Treatment of Gears

Heat Treatment of Gears PDF

Author: A. K. Rakhit

Publisher: ASM International

Published: 2000

Total Pages: 209

ISBN-13: 1615030697

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Annotation Rakhit wants other engineers to avoid the considerable trouble he had understanding the art of gear heat treatment when he first embarked on a career in gear design and manufacturing. He explains how heat treating and gears made of some kinds of steel gives the gears high geometric accuracy, but can also distort them and raise the cost of manufacturing, so a gear engineer needs to excel in manufacturing, lubrication, life and failure analysis, and machine design as well as design. He presents a case history of each successful gear heat treatment process that provide information on the quality of gear that can be expected with the proper control of material and processes. Annotation copyrighted by Book News Inc., Portland, OR

Advanced Gear Manufacturing and Finishing

Advanced Gear Manufacturing and Finishing PDF

Author: Kapil Gupta

Publisher: Academic Press

Published: 2017-07-13

Total Pages: 240

ISBN-13: 012804506X

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Advanced Gear Manufacturing and Finishing offers detailed coverage of advanced manufacturing technologies used in the production of gears, including new methods such as spark erosion machining, abrasive water jet machining, additive layer manufacturing, laser shaping, and sustainable manufacturing of gears. The industry in this area is constantly producing new settings where gears must endure ever increasing stresses, strains, and temperatures. Advanced methods in manufacturing, finishing, and surface property enhancement have emerged in recent years to meet these challenges. This unique book takes a critical look at the state-of-the-art research into these new methods, and the latest improvements to classic technologies in both gear manufacturing and finishing. This book is essential reading for researchers and engineers working in the fields of powertrain manufacturing, gear technology, and advanced manufacturing technologies. Describes the machining systems, main components, and working procedures with the help of diagrams and photos. Demonstrates the mechanisms and capabilities of new methods. Shows improvements to a range of gear manufacturing and finishing technologies. Provides a critical review of recent research in a range of fields relevant to gear manufacturing technologies.

Comprehensive Materials Finishing

Comprehensive Materials Finishing PDF

Author: M.S.J. Hashmi

Publisher: Elsevier

Published: 2016-08-29

Total Pages: 1467

ISBN-13: 0128032502

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Finish Manufacturing Processes are those final stage processing techniques which are deployed to bring a product to readiness for marketing and putting in service. Over recent decades a number of finish manufacturing processes have been newly developed by researchers and technologists. Many of these developments have been reported and illustrated in existing literature in a piecemeal manner or in relation only to specific applications. For the first time, Comprehensive Materials Finishing, Three Volume Set integrates a wide body of this knowledge and understanding into a single, comprehensive work. Containing a mixture of review articles, case studies and research findings resulting from R & D activities in industrial and academic domains, this reference work focuses on how some finish manufacturing processes are advantageous for a broad range of technologies. These include applicability, energy and technological costs as well as practicability of implementation. The work covers a wide range of materials such as ferrous, non-ferrous and polymeric materials. There are three main distinct types of finishing processes: Surface Treatment by which the properties of the material are modified without generally changing the physical dimensions of the surface; Finish Machining Processes by which a small layer of material is removed from the surface by various machining processes to render improved surface characteristics; and Surface Coating Processes by which the surface properties are improved by adding fine layer(s) of materials with superior surface characteristics. Each of these primary finishing processes is presented in its own volume for ease of use, making Comprehensive Materials Finishing an essential reference source for researchers and professionals at all career stages in academia and industry. Provides an interdisciplinary focus, allowing readers to become familiar with the broad range of uses for materials finishing Brings together all known research in materials finishing in a single reference for the first time Includes case studies that illustrate theory and show how it is applied in practice

Near-Net Shape Manufacturing of Miniature Spur Gears by Wire Spark Erosion Machining

Near-Net Shape Manufacturing of Miniature Spur Gears by Wire Spark Erosion Machining PDF

Author: Kapil Gupta

Publisher: Springer

Published: 2016-08-18

Total Pages: 135

ISBN-13: 9811015635

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This work describes an experimental investigation with the aim to evaluate and establish wire spark erosion machining (WSEM) as a viable alternative for high quality miniature gear manufacturing. External spur type miniature brass (ASTM 858) gears with 12 teeth, 9.8 mm outside diameter and 5 mm face width were manufactured by WSEM. The research work was accomplished in four distinct experimental stages viz., preliminary, pilot, main and confirmation. The aim, scope and findings of each stage are progressively presented and discussed. In essence, the investigation found that it was possible to manufacture miniature gears to high quality by using WSEM. Gears up to DIN 5 quality with a good surface finish (1.2 μm average roughness) and satisfactory surface integrity were achieved. The results suggest that WSEM should be considered a viable alternative to conventional miniature gear manufacturing techniques and that in some instances it may even be superior. This work will prove useful to researchers and professionals in the field of miniature and micro-scale manufacturing and machining.

Dudley's Handbook of Practical Gear Design and Manufacture

Dudley's Handbook of Practical Gear Design and Manufacture PDF

Author: Stephen P. Radzevich

Publisher: CRC Press

Published: 2021-08-24

Total Pages: 1171

ISBN-13: 1000425215

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Provides an up-to-date, single-source reference for all aspects of the gear industry Presents an integrated approach to gear design and manufacture Includes new coverage of direct gear design and ready-to-use gear design Contains coverage of finite element analysis, gear vibration, load ratings, and gear failures

DeGarmo's Materials and Processes in Manufacturing

DeGarmo's Materials and Processes in Manufacturing PDF

Author: J. T. Black

Publisher: John Wiley & Sons

Published: 2011-08-30

Total Pages: 1298

ISBN-13: 0470924675

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Now in its eleventh edition, DeGarmo's Materials and Processes in Manufacturing has been a market-leading text on manufacturing and manufacturing processes courses for more than fifty years. Authors J T. Black and Ron Kohser have continued this book's long and distinguished tradition of exceedingly clear presentation and highly practical approach to materials and processes, presenting mathematical models and analytical equations only when they enhance the basic understanding of the material. Completely revised and updated to reflect all current practices, standards, and materials, the eleventh edition has new coverage of additive manufacturing, lean engineering, and processes related to ceramics, polymers, and plastics.