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Author: Terry Wireman
Publisher:
Published: 1990
Total Pages: 192
ISBN-13:
DOWNLOAD EBOOK →This informative resource will aid plant engineers in organizing their maintenance function while minimizing maintenance activities and costs. It will provide a framework of options allowing maintenance decision makers to select the most successful way for them to manage their specialty.
Author: Rolly Angeles
Publisher:
Published: 2020-06-07
Total Pages: 318
ISBN-13: 9781649456182
DOWNLOAD EBOOK →If you have been living the day to day pressures and struggles of doing maintenance, then this is definitely a book for you. Life of a maintenance is typically a struggle as most industries end up being reactive all the times.
Author: Rolly Angeles
Publisher: Createspace Independent Publishing Platform
Published: 2018-03-18
Total Pages: 314
ISBN-13: 9781986625593
DOWNLOAD EBOOK →About this WCM Book My intent in writing this book is not only to provide a strategic framework on what it takes for an industry to achieve a World Class Maintenance Management structure but to let each one of us understand the role of maintenance in our industry. The role of the maintenance function is not about eliminating failures but understanding that each failure has its own unique and distinctive consequences. Maintenance is not about repairing and scheduling equipment for repair. It is much more than that and that each of us who belongs to the maintenance function should stand proud because maintenance plays a major role in the success or failure of any industry. Achieving an excellent maintenance structure is not only about having the best Predictive Maintenance instruments and computer software in town, but it has more to do with the people, their culture, and how each maintenance thinks. This book is divided into three parts. Part 1 covers about the basic discipline that has often been neglected in our equipment. Part 2 refers to the intermediate discipline, which refers to the different strategies, which must be adapted on maintenance to improve our equipment reliability, and Part 3 covers about the more advanced disciplines. Part 1: Basic Discipline - Back to Basics - Discipline 1: Training and Education - Discipline 2: Set-up Maintenance Indices and KPI's - Discipline 3: Autonomous Maintenance - Discipline 4: Addressing Basic Equipment Condition - Discipline 5: Preventive Maintenance Part 2: Intermediate Discipline - Maintenance Strategies - Discipline 6: Spare Parts Management - Discipline 7: Life Cycle Management - Discipline 8: Lubrication Strategy - Discipline 9: Root Cause Failure Analysis - Discipline 10: Reliability Initiatives (TPM and RCM) Part 3: Advance Discipline - Specialized Strategies - Discipline 11: Predictive Maintenance - Discipline 12: Computerized Maintenance Management Software (CMMS) It is not easy to change a maintenance system that had been in place in the industry for many years, but it is possible for every company to transform from a firefighting to a world-class maintenance structure and this is the objective of writing this book. I have detailed every step so you can follow them thoroughly. Let us face the facts about your system of maintenance so we can learn from them. Many companies are struggling to survive together with their competition. Maintenance is one big factor where a company can save on cost if one has the right tools and knowledge to convert their maintenance task into an excellent maintenance structure. Reliability cannot be achieved by cutting costs but rather improving reliability will definitely reduce our maintenance and operating costs. There is no such thing as plant overnight success or one-day transformation. It will take several years to achieve a state of world-class maintenance structure. Being world-class is a long term and not a short term approach. It is a long journey, yet the time spent will be very rewarding. Achieving a world class maintenance structure is not about being the best, but giving it our best and doing it better. Having a world class maintenance structure is not about improving our equipment but improving the people maintaining our equipment. The focus will always be on the people. You need three things to make this happen, a plan, a team and a big heart. This book is about the first part which is having a plan; I leave the other two elements with you which are a team and a big heart. When your people unite into a common goal, only then can you realize that your maintenance people can move mountains. Millions of dollars can be saved on maintenance by adopting a change in your maintenance system. This is a book for every industry that dares to improve their maintenance human resources
Author: Anthony M. Smith
Publisher: Elsevier
Published: 2003-12-05
Total Pages: 337
ISBN-13: 0080474136
DOWNLOAD EBOOK →Reliability-Centered Maintenance provides valuable insights into current preventive maintenance practices and issues, while explaining how a transition from the current "preserve equipment" to "preserve function" mindset is the key ingredient in a maintenance optimization strategy. This book defines the four principal features of RCM and describes the nine essential steps to achieving a successful RCM program. There is an easy to follow example illustrating the Classical RCM systems analysis process using the water treatment system for a swimming pool. As well as the use of software in the system analysis process, making a specific recommendation on a software product to use. Additionally, this new edition possesses an appendix devoted to discussing an economic model that has been used successfully to decide the most cost effective use of maintenance. Top Level managers, engineers, and especially technicians who rely on PM programs in their plant operations can't afford to miss this inclusive guide to Reliability-Centered Maintenance. Includes detailed instructions for implementing and sustaining an RCM program for extremely cost effective manufacturing Presents seven real-world cross-industry RCM sucess case studies that have profited from this plan Provides essential information on how RCM focuses your maintenance organization to become a recognized "center for profit" Offers over 35 accumulated years of the authors' experiences in Lessons Learned for the proper use of RCM (and pitfalls to avoid)
Author: Terry Wireman
Publisher: Industrial Press Inc.
Published: 2004
Total Pages: 232
ISBN-13: 9780831131685
DOWNLOAD EBOOK →All the necessary tools to be successful.
Author: Joel Levitt
Publisher: Industrial Press Inc.
Published: 2004
Total Pages: 326
ISBN-13: 9780831131890
DOWNLOAD EBOOK →Tap into Joel Levitt's vast array of experience and learn how to improve almost any aspect of your maintenance organization (including your own abilities)! This new edition of a classic first educates readers about the globalization of production and the changing of the guard of maintenance leadership, and then gives them real usable ideas to aid in these areas. Completely reorganized so that material is presented within the context of major sections, the second edition tells the story of maintenance management in factory settings. It provides coverage of potential problems and new opportunities, what bosses really want, specifics for improvement of maintenance and production, World Class Maintenance Management revisited and revised, quality improvement, complete coverage of current maintenance practices, processes, process aids, interfaces and strategies, as well as personal and personnel development strategies. Contains a specialized glossary so users can more easily understand the specialized language of factory maintenance. Provides specific "how-to" tips and concrete techniques and examples for continuous improvement. Updates the 20 steps to world class maintenance to include the 6 areas of focus for world class maintenance. Includes a completely updated maintenance evaluation questionnaire that reflects new techniques and technologies. Breaks down and explains the three-team approach to maintenance work. Offers new sections on: managing shutdowns, craft training, and communications. Contains major revisions to the RCM discussion and includes a new discussion about PMO. Introduction Glossary What is the Context for Managing Maintenance? Evaluating Current Maintenance Practices Maintenance Processes Maintenance Process Aids Maintenance Strategies: Approaches to Deterioration Maintenance Interfaces: Where Does Maintenance Fit In? Personal and Personnel Development
Author: Rolly Angeles
Publisher: Createspace Independent Publishing Platform
Published: 2016-04-29
Total Pages: 370
ISBN-13: 9781986871068
DOWNLOAD EBOOK →This book depicts the life and struggle of maintenance in seeking better ways and means to improve the reliability of the equipment and assets. The author shares his experience on how to achieve such feat. Transitioning from a reactive to a proactive maintenance stage is not an easy tasks but it is not also an impossible tasks. What the author believes is that the key to everything is educating the maintenance people on what maintenance is all about. Training is where we acquire knowledge to develop the skills required to do our job right. This book contains real life stories, struggles and actual experiences by the author in his career in maintenance and currently as a Reliability and Maintenance Consultant. Every industry must change their paradigm and realize that maintenance are not repair people. The meaning of the word maintain is simply to preserve our equipment and assets. And we can only preserve our assets if maintenance are equipped with the right knowledge on how to perform their jobs right the first time around. I have written this book in order to reach out to industries in search of discovering ways to improve not only their equipment and assets but as well as their maintenance human resources. Remember that maintenance is not a department, it is not a function or any organization but rather maintenance are humble and down to earth human being, hence let us provide them with the respect that they truly deserve because that is all they ask for. The message of this book is simple and straightforward. There is no better way to start the journey to reliability other than to go back to the basics and addressing these very small problems we have in our plant. Big problems, unplanned breakdowns and catastrophic failures are just an accumulation of small problems that has always been ignored in the first place. Maintenance is always a shared responsibility for operators and maintenance working together in complete harmony. It will be difficult for maintenance to transition from a reactive to a proactive mode if operators will not be involved in doing maintenance since maintenance is always a shared responsibility for operators and maintenance This book explains in detail on how to proceed with the 4 Phases of Planned Maintenance and how to integrate RCM into the TPM process. It also covers the importance of doing Autonomous Maintenance as well as Spare Parts Management which is believed to be the missing link theory on any reliability and maintenance strategy. Chapter 11 is a classic case study on what maintenance can achieve if there is a clear roadmap to follow. The last chapter states that maintenance are just human like you and me. What is important is not to blame them for every single failure that occur in the plant but for both operations and maintenance to work together on the problem. Many industries are looking for a structured and detailed approach on how they can improve their maintenance asset and resources. This book provide that level of information. Each chapter begins with a quote on wisdom of maintenance and at the end of each chapter will be a quiz for you to answer.
Author: Donald H. Nyman
Publisher: Industrial Press
Published: 2021-09
Total Pages: 350
ISBN-13: 9780831136611
DOWNLOAD EBOOK →The quest for reliability is long overdue! In the case of many operations, realization of sustained reliability is still a work in progress. Very few organizations have completed the journey to world-class reliability. The vast majority still operate within a reactive culture, allowing response to repetitive failures to consume an excessive proportion of already limited maintenance resources, and leaving too few for performance of any proactive activities. In today's competitive international environment, enterprise survival is a battle of the fittest. To survive, organizations must achieve "world-class" stature, characterized by wellness, readiness, and application required for a company to successfully compete globally. That's why Maintenance and Operational Reliability is so important. This work is organized by the foundation and 5 Pillars of Maintenance/Reliability Excellence, plus 24 Building Blocks, as depicted throughout the book. This pillar graphic shows the functions, management techniques, systems, information sources and performance management vital to the maintenance and reliability process, and also serves as an important visual aid for the education of the entire organization. So, how is the ultimate, but challenging reliability goal to be achieved? Are you prepared to manage, support, process, and interpret the magnitude of information in real time, critical to making the right business decisions to achieve a competitive advantage? The authors, two veteran maintenance and reliability experts, have collected all the essentials leading to reliability here, in one practical resource, connecting and sequencing the integral pieces for world-class reliability. Features Guides readers through the journey from classic reactive repair upon failure to reliable, proactive maintenance, engineered to preclude failure and, ultimately, to sustain reliability. Clarifies roles and responsibilities of involved functions while explaining control tools to be deployed by each position. Provides the overriding business justification required to gain senior management commitment.
Author: John Moubray
Publisher: Industrial Press Inc.
Published: 2001
Total Pages: 452
ISBN-13: 9780831131463
DOWNLOAD EBOOK →Completely reorganised and comprehensively rewritten for its second edition, this guide to reliability-centred maintenance develops techniques which are practised by over 250 affiliated organisations worldwide.
Author: Benjamin S. Blanchard
Publisher: John Wiley & Sons
Published: 1995-03-10
Total Pages: 560
ISBN-13: 9780471591320
DOWNLOAD EBOOK →Gets professionals quickly on-line with all the crucial designconcepts and skills they need to dramatically improve themaintainability of their products or systems Maintainability is a practical, step-by-step guide to implementinga comprehensive maintainability program within your organization'sdesign and development function. From program scheduling,organizational interfacing, cost estimating, and supplieractivities, to maintainability prediction, task analysis, formaldesign review, and maintainability tests and demonstrations, itdescribes all the planning and organizational aspects ofmaintainability for projects under development and * Schools readers in state-of-the-art maintainability designtechniques * Demonstrates methods for quantitatively measuring maintainabilityat every stage of the development process * Shows how to increase effectiveness while reducing life-cyclecosts of already existing systems or products * Features numerous case studies, sample applications, and practiceexercises * Functions equally well as a professional reference and aclassroom text Independent cost analysis studies indicate that an inordinatelylarge percentage of the overall life-cycle cost of mostsystems/products is currently taken up by maintenance and support.In fact, for many large-scale systems, maintenance and support havebeen shown to account for as much as 60% to 75% of overalllife-cycle costs. At a time of fierce global competition, long-termcost effectiveness is a major competitive advantage thatmanufacturers simply cannot afford to underestimate. Clearly then,to remain competitive in today's international marketplace,companies must institute programs for reducing system maintenanceand support costs-- comprehensive programs that are an integralpart of the design and development process from its earliestconceptual stages. This book shows you how to implement such a program within yourorganization's design and development function. From programscheduling, organizational interfacing, cost estimating, andsupplier activities, to maintainability prediction, task analysis,formal design review, and maintainability tests and demonstrations,it describes all the planning and organizational aspects ofmaintainability for projects under development while schooling youin the use of the full range of proven design techniques--includingmethods for quantitatively measuring maintainability at every stageof the development process. The authors also clearly explain howthe principles and practices outlined in Maintainability can beapplied to the evaluation of systems/products now in use both toincrease their effectiveness and reduce long-term costs. While theoretical aspects of maintainability are discussed, theauthors' main purpose in writing this book is to help getprofessionals quickly on-line with the essential maintainabilityconcepts and skills. Hence, in addition to clarity of presentationand a rational hierarchical format, Maintainability features manycase studies and sample applications that help to clarify thepoints covered, and numerous practice exercises that help engineersto test their mastery of the concepts and techniques covered. Maintainability is an invaluable professional tool for engineersfrom all disciplines who are involved with the design, testing,prototyping, manufacturing, and maintenance of products andsystems. It also serves as a superior course book forgraduate-level programs in those disciplines.
