Unmixed Zone in Arc Welds

Unmixed Zone in Arc Welds PDF

Author: Carl D. Lundin

Publisher:

Published: 1998-01-01

Total Pages: 98

ISBN-13: 9781581454352

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The nature and the effect of the unmixed zone in dissimilar fusion welds, especially its significance with regard to corrosion resistance, has been studied in this Welding Research Council-sponsored program. Three types of super-austenitic stainless steel (high Mo) (AL-6XN, 254SMO and 654SMO) and five types of fully austenitic nickel-based weld filler metals (Inconel 625, C-22, C-276, 686CPT, and P16) were evaluated. Shielded metal arc (SMA), gas metal arc (GMA), gas tungsten arc (GTA) (filler added), and gas tungsten arc (GTA) autogenous welding processes were used for fabricating weldments of each super-austenitic stainless steel. The employment of these welding techniques provided a full range of unmixed zone formation. The unmixed zone formation was metallographically evaluated using both optical light microscopy (OLM) and scanning electron microscopy (SEM) with varied etchants and etching techniques. The pitting corrosion behavior of the unmixed zone was evaluated using immersion corrosion tests in 10% FeCl3.

Weld Cracking in Ferrous Alloys

Weld Cracking in Ferrous Alloys PDF

Author: R Singh

Publisher: Elsevier

Published: 2008-12-12

Total Pages: 576

ISBN-13: 1845695453

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Weld cracks are unacceptable defects that can compromise the integrity of welded structures. Weld cracking can lead to structural failures which at best will require remedial action and at worst can lead to loss of life. Weld cracking in ferrous alloys reviews the latest developments in the design, evaluation, prevention and repair of weld cracks. Part one reviews the fundamentals as well as recent advances in the areas of welding technology, design and material selection for preventing weld cracking. Part two analyses weld crack behaviour, evaluation and repair of cracking/cracked welds. The book benefits from an extensive and robust chapter on the topic of NDE and quality control that was contributed by one of the most respected non-destructive evaluation and development groups in the world. Part three covers environment assisted weld cracking. With its distinguished editor and international team of contributors, Weld cracking in ferrous alloys is a valuable source of reference for all those concerned with improving the quality of welding and welded components. In the planning and development of this book, particular care has been taken to make the chapters suitable for people from other disciplines who need to understand weld cracking and failure. Reviews the latest developments in the design, evaluation, prevention and repair of weld cracks Assesses recent advances in welding technology, design and material selection Analyses weld crack behaviour, evaluation and repair including environment assisted weld cracking

Welding Metallurgy

Welding Metallurgy PDF

Author: Sindo Kou

Publisher: John Wiley & Sons

Published: 2003-03-31

Total Pages: 477

ISBN-13: 0471460931

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Updated to include new technological advancements in welding Uses illustrations and diagrams to explain metallurgical phenomena Features exercises and examples An Instructor's Manual presenting detailed solutions to all the problems in the book is available from the Wiley editorial department.

Stress Corrosion Cracking

Stress Corrosion Cracking PDF

Author: V S Raja

Publisher: Elsevier

Published: 2011-09-22

Total Pages: 817

ISBN-13: 0857093762

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The problem of stress corrosion cracking (SCC), which causes sudden failure of metals and other materials subjected to stress in corrosive environment(s), has a significant impact on a number of sectors including the oil and gas industries and nuclear power production. Stress corrosion cracking reviews the fundamentals of the phenomenon as well as examining stress corrosion behaviour in specific materials and particular industries. The book is divided into four parts. Part one covers the mechanisms of SCC and hydrogen embrittlement, while the focus of part two is on methods of testing for SCC in metals. Chapters in part three each review the phenomenon with reference to a specific material, with a variety of metals, alloys and composites discussed, including steels, titanium alloys and polymer composites. In part four, the effect of SCC in various industries is examined, with chapters covering subjects such as aerospace engineering, nuclear reactors, utilities and pipelines. With its distinguished editors and international team of contributors, Stress corrosion cracking is an essential reference for engineers and designers working with metals, alloys and polymers, and will be an invaluable tool for any industries in which metallic components are exposed to tension, corrosive environments at ambient and high temperatures. Examines the mechanisms of stress corrosion cracking (SCC) presenting recognising testing methods and materials resistant to SCC Assesses the effect of SCC on particular metals featuring steel, stainless steel, nickel-based alloys, magnesium alloys, copper-based alloys and welds in steels Reviews the monitoring and management of SCC and the affect of SCC in different industries such as petrochemical and aerospace

Corrosion of Weldments

Corrosion of Weldments PDF

Author: Joseph R. Davis

Publisher: ASM International

Published: 2006-01-01

Total Pages: 228

ISBN-13: 1615030514

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Corrosion failures of industrial components are commonly associated with welding. The reasons are many and varied. For example, welding may reduce the resistance to corrosion and environmentally assisted cracking by altering composition and microstructure, modifying mechanical properties, introducing residual stress, and creating physical defects. This book details the many forms of weld corrosion and the methods used to minimize weld corrosion. Chapters on specific alloys groups--carbon and alloy steels, stainless steels, high-nickel alloys, and nonferrous alloys--describe both general welding characteristics and the metallurgical factors that influence corrosion behavior. Corrosion problems associated with dissimilar metal weldments are also examined. Case histories document corrosion problems unique to specific industries including oil and gas, chemical processing, pulp and paper, and electric power. Special challenges caused by high-temperature environments are discussed. Commonly used methods to monitor weld corrosion and test methods for evaluation of intergranular, pitting, crevice, stress-corrosion cracking, and other forms of corrosion are also reviewed.

Corrosion in the Petrochemical Industry, Second Edition

Corrosion in the Petrochemical Industry, Second Edition PDF

Author:

Publisher: ASM International

Published: 2015-12-01

Total Pages: 426

ISBN-13: 1627080945

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Originally published in 1994, this second edition of Corrosion in the Petrochemical Industry collects peer-reviewed articles written by experts in the field of corrosion that were specifically chosen for this book because of their relevance to the petrochemical industry. This edition expands coverage of the different forms of corrosion, including the effects of metallurgical variables on the corrosion of several alloys. It discusses protection methods, including discussion of corrosion inhibitors and corrosion resistance of aluminum, magnesium, stainless steels, and nickels. It also includes a section devoted specifically to petroleum and petrochemical industry related issues.

Control of Microstructures and Properties in Steel Arc Welds

Control of Microstructures and Properties in Steel Arc Welds PDF

Author: Lars-Erik Svensson

Publisher: Routledge

Published: 2017-09-20

Total Pages: 256

ISBN-13: 1351457977

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Control of Microstructures and Properties in Steel Arc Welds provides an overview of the most recent developments in welding metallurgy. Topics discussed include common welding processes, the thermal cycle during welding, defects that may occur during the welding process, the metallurgy of the material, metallurgical processes in the heat-affected zone and the fused metal, and the relationship between microstructures and mechanical properties. The book's final chapter presents examples of welded joints, illustrating how modern theories are capable of predicting the microstructure and properties of these joints. This book is an excellent resource for welding engineers, metallurgists, materials scientists, and others interested in the subject.

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