Speed to Market

Speed to Market PDF

Author: Vincent Bozzone

Publisher: AMACOM/American Management Association

Published: 2001

Total Pages: 268

ISBN-13: 9780814426609

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Lean manufacturing is the single most effective way to increase sales, cut costs, improve margins, and secure the future of a business. The problem is that the principles and philosophies of lean manufacturing are geared strictly to mass production operations and can be ineffective, even detrimental, for smaller job shops and make-to-order businesses. Now, Speed to Market delivers a proven approach for smaller suppliers who want to successfully cut their lead time and trigger profitable growth. Completely updated and expanded, the book explains how to: * Apply the principles of pull, flow, and the elimination of waste to every area of the company, at every stage from quotes to cash* Implement a continuous improvement process while sidestepping the typical implementation pitfalls* Ease scheduling problems* Improve performance and profitability using the book's practical concepts, process analysis tools, and perspective-enhancing techniques and much more

Lean Manufacturing for the Small Shop, Second Edition

Lean Manufacturing for the Small Shop, Second Edition PDF

Author: Gary Conner

Publisher: Society of Manufacturing Engineers

Published: 2009

Total Pages: 361

ISBN-13: 0872638588

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A how-to guide to shortening delivery times, eliminating waste, improving quality, and reducing costs. It describes not only what to do, but includes many tools useful to the reader describing how to do it. It explores tools including kaizen, value stream mapping, takt time, determining optimum lot sizes, setup reduction and problem solving.

Finding Profit

Finding Profit PDF

Author: John Macchia

Publisher:

Published: 2003-10

Total Pages: 148

ISBN-13: 9780595754816

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Many job shops and small manufacturers are faced with decreasing profits due to increased costs, increased demands for price reductions and higher quality by customers. Lean Manufacturing, often thought as only for the "big companies" is a viable alternative for job shops and small manufacturers. Finding Profit is the story of a job shop going Lean and increasing quality, productivity and profit.

Job Shop Lean

Job Shop Lean PDF

Author: Shahrukh A. Irani

Publisher: CRC Press

Published: 2020-05-04

Total Pages: 692

ISBN-13: 1000055612

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In the 1950’s, the design and implementation of the Toyota Production System (TPS) within Toyota had begun. In the 1960’s, Group Technology (GT) and Cellular Manufacturing (CM) were used by Serck Audco Valves, a high-mix low-volume (HMLV) manufacturer in the United Kingdom, to guide enterprise-wide transformation. In 1996, the publication of the book Lean Thinking introduced the entire world to Lean. Job Shop Lean integrates Lean with GT and CM by using the five Principles of Lean to guide its implementation: (1) identify value, (2) map the value stream, (3) create flow, (4) establish pull, and (5) seek perfection. Unfortunately, the tools typically used to implement the Principles of Lean are incapable of solving the three Industrial Engineering problems that HMLV manufacturers face when implementing Lean: (1) finding the product families in a product mix with hundreds of different products, (2) designing a flexible factory layout that "fits" hundreds of different product routings, and (3) scheduling a multi-product multi-machine production system subject to finite capacity constraints. Based on the Author’s 20+ years of learning, teaching, researching, and implementing Job Shop Lean since 1999, this book Describes the concepts, tools, software, implementation methodology, and barriers to successful implementation of Lean in HMLV production systems Utilizes Production Flow Analysis instead of Value Stream Mapping to eliminate waste in different levels of any HMLV manufacturing enterprise Solves the three Industrial Engineering problems that were mentioned earlier using software like PFAST (Production Flow Analysis and Simplification Toolkit), Sgetti and Schedlyzer Explains how the one-at-a-time implementation of manufacturing cells constitutes a long-term strategy for Continuous Improvement Explains how product families and manufacturing cells are the basis for implementing flexible automation, machine monitoring, virtual cells, Manufacturing Execution Systems, and other elements of Industry 4.0 Teaches a new method, Value Network Mapping, to visualize large multi-product multi-machine production systems whose Value Streams share many processes Includes real success stories of Job Shop Lean implementation in a variety of production systems such as a forge shop, a machine shop, a fabrication facility and a shipping department Encourages any HMLV manufacturer planning to implement Job Shop Lean to leverage the co-curricular and extracurricular programs of an Industrial Engineering department

Lean Manufacturing Complete Self-Assessment Guide

Lean Manufacturing Complete Self-Assessment Guide PDF

Author: Gerardus Blokdyk

Publisher: 5starcooks

Published: 2017-05-15

Total Pages:

ISBN-13: 9781489144010

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Does Lean Manufacturing create potential expectations in other areas that need to be recognized and considered? Is the Lean Manufacturing scope manageable? Is the scope of Lean Manufacturing defined? What are the compelling business reasons for embarking on Lean Manufacturing? What tools and technologies are needed for a custom Lean Manufacturing project? Defining, designing, creating, and implementing a process to solve a business challenge or meet a business objective is the most valuable role... In EVERY company, organization and department. Unless you are talking a one-time, single-use project within a business, there should be a process. Whether that process is managed and implemented by humans, AI, or a combination of the two, it needs to be designed by someone with a complex enough perspective to ask the right questions. Someone capable of asking the right questions and step back and say, 'What are we really trying to accomplish here? And is there a different way to look at it?' For more than twenty years, The Art of Service's Self-Assessments empower people who can do just that - whether their title is marketer, entrepreneur, manager, salesperson, consultant, business process manager, executive assistant, IT Manager, CxO etc... - they are the people who rule the future. They are people who watch the process as it happens, and ask the right questions to make the process work better. This book is for managers, advisors, consultants, specialists, professionals and anyone interested in Lean Manufacturing assessment. Featuring 601 new and updated case-based questions, organized into seven core areas of process design, this Self-Assessment will help you identify areas in which Lean Manufacturing improvements can be made. In using the questions you will be better able to: - diagnose Lean Manufacturing projects, initiatives, organizations, businesses and processes using accepted diagnostic standards and practices - implement evidence-based best practice strategies aligned with overall goals - integrate recent advances in Lean Manufacturing and process design strategies into practice according to best practice guidelines Using a Self-Assessment tool known as the Lean Manufacturing Scorecard, you will develop a clear picture of which Lean Manufacturing areas need attention. Included with your purchase of the book is the Lean Manufacturing Self-Assessment downloadable resource, containing all 601 questions and Self-Assessment areas of this book. This provides ease of (re-)use and enables you to import the questions in your preferred Management or Survey Tool. Access instructions can be found in the book. You are free to use the Self-Assessment contents in your presentations and materials for customers without asking us - we are here to help. This Self-Assessment has been approved by The Art of Service as part of a lifelong learning and Self-Assessment program and as a component of maintenance of certification. Optional other Self-Assessments are available. For more information, visit http: //theartofservice.com

Lean Manufacturing Complete Self-assessment Guide

Lean Manufacturing Complete Self-assessment Guide PDF

Author: Gerardus Blokdyk

Publisher: Createspace Independent Publishing Platform

Published: 2017-05-14

Total Pages: 110

ISBN-13: 9781546691907

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Does Lean Manufacturing create potential expectations in other areas that need to be recognized and considered? Is the Lean Manufacturing scope manageable? Is the scope of Lean Manufacturing defined? What are the compelling business reasons for embarking on Lean Manufacturing? What tools and technologies are needed for a custom Lean Manufacturing project? Defining, designing, creating, and implementing a process to solve a business challenge or meet a business objective is the most valuable role... In EVERY company, organization and department. Unless you are talking a one-time, single-use project within a business, there should be a process. Whether that process is managed and implemented by humans, AI, or a combination of the two, it needs to be designed by someone with a complex enough perspective to ask the right questions. Someone capable of asking the right questions and step back and say, 'What are we really trying to accomplish here? And is there a different way to look at it?' For more than twenty years, The Art of Service's Self-Assessments empower people who can do just that - whether their title is marketer, entrepreneur, manager, salesperson, consultant, business process manager, executive assistant, IT Manager, CxO etc... - they are the people who rule the future. They are people who watch the process as it happens, and ask the right questions to make the process work better. This book is for managers, advisors, consultants, specialists, professionals and anyone interested in Lean Manufacturing assessment. Featuring 601 new and updated case-based questions, organized into seven core areas of process design, this Self-Assessment will help you identify areas in which Lean Manufacturing improvements can be made. In using the questions you will be better able to: - diagnose Lean Manufacturing projects, initiatives, organizations, businesses and processes using accepted diagnostic standards and practices - implement evidence-based best practice strategies aligned with overall goals - integrate recent advances in Lean Manufacturing and process design strategies into practice according to best practice guidelines Using a Self-Assessment tool known as the Lean Manufacturing Scorecard, you will develop a clear picture of which Lean Manufacturing areas need attention. Included with your purchase of the book is the Lean Manufacturing Self-Assessment downloadable resource, containing all 601 questions and Self-Assessment areas of this book. This provides ease of (re-)use and enables you to import the questions in your preferred Management or Survey Tool. Access instructions can be found in the book. You are free to use the Self-Assessment contents in your presentations and materials for customers without asking us - we are here to help. This Self-Assessment has been approved by The Art of Service as part of a lifelong learning and Self-Assessment program and as a component of maintenance of certification. Optional other Self-Assessments are available. For more information, visit http://theartofservice.com