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Studies into Additive Manufacturing for In-Space Manufacturing

Author: Rani Elhajjar

Publisher: SAE International

Published: 2016-08-11

Total Pages: 92

ISBN-13: 0768083745

Additive manufacturing (AM) for space exploration has become a growing opportunity as long-range space missions evolve. In partnership with the National Space Grant Foundation and NASA, students from the University of Wisconsin-Milwaukee participated in the 2014-15 X-Hab Academic Innovation Challenge, with participants tasked with developing new AM solutions that would be recyclable with minimal loss in mechanical properties. The teams investigated materials, characterization, testing, modeling, and tool development, including the ability to employ reusable carbon-fiber tension ties. The tools developed show that it is possible to employ thermoplastic polymer materials fabricated using AM together with reusable and flexible high-performance carbon-fiber-based composite ties. The AM-printed part is completely recyclable. The carbon-fiber composite ties are repurposed into new structural configurations without loss in properties. The results of this project are now published by SAE International. Studies into Additive Manufacturing for In-Space Manufacturing is a series of interconnected papers that explore: Lessons learned in processing of recycled thermoplastic filaments The criticality of process control on the print process The effects of orientation angles and print parameters on mechanical behavior Microstructural analysis Case studies of tools included in the spacecraft's toolbox

Studies Into Additive Manufacturing for In-Space Manufacturing

Author: Rani Ellhajjar

Publisher:

Published: 2016

Total Pages: 134

ISBN-13: 9780768088670

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3D Printing in Space

Author: National Research Council (U.S.). Committee on Space-Based Additive Manufacturing

Publisher:

Published: 2014

Total Pages: 0

ISBN-13: 9780309310086

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Additive manufacturing has the potential to positively affect human spaceflight operations by enabling the in-orbit manufacture of replacement parts and tools, which could reduce existing logistics requirements for the International Space Station and future long-duration human space missions. The benefits of in-space additive manufacturing for robotic spacecraft are far less clear, although this rapidly advancing technology can also potentially enable space-based construction of large structures and, perhaps someday, substantially in the future, entire spacecraft. Additive manufacturing can also help to reimagine a new space architecture that is not constrained by the design and manufacturing confines of gravity, current manufacturing processes, and launch-related structural stresses. The specific benefits and potential scope of additive manufacturing remain undetermined. The realities of what can be accomplished today, using this technology on the ground, demonstrate the substantial gaps between the vision for additive manufacturing in space and the limitations of the technology and the progress that has to be made to develop it for space use. 3D Printing in Space evaluates the prospects of in-space additive manufacturing. This report examines the various technologies available and currently in development, and considers the possible impacts for crewed space operations and robotic spacecraft operations. Ground-based additive manufacturing is being rapidly developed by industry, and 3D Printing in Space discusses government-industry investments in technology development. According to this report, the International Space Station provides an excellent opportunity for both civilian and military research on additive manufacturing technology. Additive manufacturing presents potential opportunities, both as a tool in a broad toolkit of options for space-based activities and as a potential paradigm-changing approach to designing hardware for in-space activities. This report makes recommendations for future research, suggests objectives for an additive manufacturing roadmap, and envisions opportunities for cooperation and joint development.

Studies Into Additive Manufacturing for In-space Manufacturing

Author: Rani Elhajjar

Publisher:

Published: 2016

Total Pages: 82

ISBN-13: 9780768083750

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This is a series of interconnected papers that explore: Lessons learned in processing of recycled thermoplastic filaments, the criticality of process control on the print process, the effects of orientation angles and print parameters on mechanical behavior, microstructural analysis, case studies of tools included in the spacecraft?s toolbox.

Studies into Additive Manufacturing for In-Space Manufacturing

Author: Rani Elhajjar

Publisher: SAE International

Published: 2016-08-11

Total Pages: 92

ISBN-13: 0768083737

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Design for Additive Manufacturing

Author: Dhruv Bhate

Publisher: SAE International

Published: 2018-07-20

Total Pages: 166

ISBN-13: 0768091497

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In the coming decades, the growth in AM will likely be driven by production parts that leverage this increase in design freedom to manufacture parts of higher performance and improved material utilization. Contrary to popular opinion, however, AM processes do have their constraints and limitations - not everything can be manufactured with AM, and even when it is feasible, not everything should. Design for Additive Manufacturing: Concepts and Considerations for the Aerospace Industry, edited by Dr. Dhruv Bhate, is a collection of ten seminal SAE International technical papers, which cover AM from the perspective of the appropriateness (should) and feasibility (can) of using AM for manufacturing of parts and tooling. Although AM technologies have been around for three decades, many in the industry believe that we are merely at the beginning of the revolution in the design-driven aspects of this technology. Indeed, half the papers in this selection were published only in the past two years, and all but one in the past decade. When it comes to design for AM, it is a safe bet that the best is yet to be.

Additive Manufacturing for the Aerospace Industry

Author: Francis H. Froes

Publisher: Elsevier

Published: 2019-02-15

Total Pages: 482

ISBN-13: 0128140631

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Additive Manufacturing for the Aerospace Industry explores the design, processing, metallurgy and applications of additive manufacturing (AM) within the aerospace industry. The book's editors have assembled an international team of experts who discuss recent developments and the future prospects of additive manufacturing. The work includes a review of the advantages of AM over conventionally subtractive fabrication, including cost considerations. Microstructures and mechanical properties are also presented, along with examples of components fabricated by AM. Readers will find information on a broad range of materials and processes used in additive manufacturing. It is ideal reading for those in academia, government labs, component fabricators, and research institutes, but will also appeal to all sectors of the aerospace industry. Provides information on a broad range of materials and processes used in additive manufacturing Presents recent developments in the design and applications of additive manufacturing specific to the aerospace industry Covers a wide array of materials for use in the additive manufacturing of aerospace parts Discusses current standards in the area of aerospace AM parts

Additive Manufacturing for Advance Applications

Author: Pawan Sharma

Publisher: CRC Press

Published: 2024-06-26

Total Pages: 261

ISBN-13: 104003568X

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The book discusses the latest trends such as 4D printing, wire arc additive manufacturing (WAAM), direct energy deposition, and topological optimization in additive manufacturing (AM), and its compliance with the ASTM/ISO standards. It further explains materials for additive manufacturing and the development of novel future materials. The focus of this book is to cover the fundamentals, principles, selection of material and equipment, and applications of additive manufacturing (AM) in a comprehensive manner. It will showcase information about the effective utilization of additive manufacturing for advanced applications in diverse areas such as biomedical, aerospace, automobile, defence, and reverse engineering. The other main features are- · Covers comprehensive discussion on the theoretical aspects of additive manufacturing such as sintering, diffusion, and photopolymerization. · Showcases applications of additive manufacturing in diverse fields including aerospace engineering, automotive engineering, biomedical engineering, and reverse engineering. · Presents case studies to showcase real-time problems and solutions using additive manufacturing. · Includes pedagogical features such as algorithms, exercises, and case studies. The text is primarily written for senior undergraduate, graduate students, and academic researchers in the fields of manufacturing engineering, industrial engineering, production engineering, mechanical engineering, and aerospace engineering.

Additive Manufacturing

Author: Rupinder Singh

Publisher: CRC Press

Published: 2018-09-13

Total Pages: 226

ISBN-13: 1351686666

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There has been a great deal of progress in additive manufacturing (AM) during the past two decades and recent developments have been highlighted by many researchers. However, until now, there has been a limit to what is available for beginners in a step-by-step format, showcasing the different commercial AM technologies for field application. This book helps fill that gap. Additive Manufacturing: Applications and Innovations presents case studies of commonly used AM technologies with basic numerical problems for better understanding. It also includes hybrid processes and 4D printing applications, which currently are not offered in other AM books. Features Offers solved and unsolved problems in additive manufacturing Provides an understanding for additive manufacturing per international standards Includes case studies for better understanding of the individual processes Presents a review of specific technology highlights Introduces future research directions, mainly in 4D printing applications

Additive Manufacturing for Chemical Sciences and Engineering

Author: Suresh K. Bhargava

Publisher: Springer Nature

Published: 2022-09-01

Total Pages: 342

ISBN-13: 9811922934

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This book is tailored designed for both researchers as well as academics teaching or introducing Advanced Manufacturing course to their classrooms. It presents the current state of research in this field of research and major challenges identified so far, for the integration of additive manufacturing into chemical processes. Unique capability of transforming materials into functional devices with specific geometry using the emerging additive manufacturing technologies has stimulated significant interest in biology, engineering and materials science, to provide custom-made designs for tailored applications. However, the applications of this emerging technology in the field of chemical sciences and engineering have started very recently. Therefore, the major focus of this book is to introduce the basic principles of additive manufacturing practices as well as advent into conventional chemical processes and various unit operations. The potential advantage of introducing these additive manufacturing technologies has the potential to scale down large scale chemical processes into small scale, which offers several advantages including lower foot print, waste reduction and efficient heat integration as well as distributed chemical manufacturing.