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Reliability-Centered Maintenance: Management and Engineering Methods

Author: R.T. Anderson

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 359

ISBN-13: 9400907575

In this book the authors provide a fresh look at basic reliability and maintainability engineering techniques and management tools for ap plication to the system maintenance planning and implementation process. The essential life-cycle reliability centered maintenance (ReM) activities are focused on maintenance planning and the prevention of failure. The premise is that more efficient, and therefore effective, life-cycle main tenance programs can be established using a well disciplined decision logic analysis process that addresses individual part failure modes, their consequences, and the actual preventive maintenance tasks. This premise and the techniques and tools described emphasize preventive, not corrective, maintenance. The authors also describe the techniques and tools fundamental to maintenance engineering. They provide an understanding of the inter relationships of the elements of a complete ReM program (which are applicable to any complex system or component and are not limited only to the aircraft industry). They describe special methodologies for improving the maintenance process. These include an on-condition maintenance (OeM) methodology to identify defects and potential deterioration which can determine what is needed as a maintenance action in order to prevent failure during use.

Reliability-Centered Maintenance

Author: R. T. Anderson

Publisher:

Published: 1990-12-31

Total Pages: 372

ISBN-13: 9789400907584

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Reliability-centered Maintenance

Author: John Moubray

Publisher: Industrial Press Inc.

Published: 2001

Total Pages: 452

ISBN-13: 9780831131463

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Initially developed by the aviation industry, RCM is rapidly becoming fundamental to the practice of maintenance management and is now in use at hundreds of industrial and service organizations around the world. This book provides an authoritative and practical explanation of what RCM is and how it can be applied. It is of vital importance to anyone concerned with productivity, quality, safety, and environmental integrity. Written by an expert in the field who has helped users apply RCM and its more modern derivative, RCM2, at more than 600 sites in 32 countries. The second edition includes more than 100 pages of new material on: condition monitoring the analysis of functions and failures human error the management risk failure finding the measurement maintenance performance

Complex System Maintenance Handbook

Author: Khairy Ahmed Helmy Kobbacy

Publisher: Springer Science & Business Media

Published: 2008-04-15

Total Pages: 649

ISBN-13: 1848000111

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This utterly comprehensive work is thought to be the first to integrate the literature on the physics of the failure of complex systems such as hospitals, banks and transport networks. It has chapters on particular aspects of maintenance written by internationally-renowned researchers and practitioners. This book will interest maintenance engineers and managers in industry as well as researchers and graduate students in maintenance, industrial engineering and applied mathematics.

Reliability, Maintainability and Risk

Author: David J. Smith

Publisher: Elsevier

Published: 2011-06-29

Total Pages: 436

ISBN-13: 9780080969039

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Reliability, Maintainability and Risk: Practical Methods for Engineers, Eighth Edition, discusses tools and techniques for reliable and safe engineering, and for optimizing maintenance strategies. It emphasizes the importance of using reliability techniques to identify and eliminate potential failures early in the design cycle. The focus is on techniques known as RAMS (reliability, availability, maintainability, and safety-integrity). The book is organized into five parts. Part 1 on reliability parameters and costs traces the history of reliability and safety technology and presents a cost-effective approach to quality, reliability, and safety. Part 2 deals with the interpretation of failure rates, while Part 3 focuses on the prediction of reliability and risk. Part 4 discusses design and assurance techniques; review and testing techniques; reliability growth modeling; field data collection and feedback; predicting and demonstrating repair times; quantified reliability maintenance; and systematic failures. Part 5 deals with legal, management and safety issues, such as project management, product liability, and safety legislation. 8th edition of this core reference for engineers who deal with the design or operation of any safety critical systems, processes or operations Answers the question: how can a defect that costs less than $1000 dollars to identify at the process design stage be prevented from escalating to a $100,000 field defect, or a $1m+ catastrophe Revised throughout, with new examples, and standards, including must have material on the new edition of global functional safety standard IEC 61508, which launches in 2010

MAINTENANCE ENGINEERING AND MANAGEMENT

Author: V. VENKATARAMAN

Publisher: PHI Learning Pvt. Ltd.

Published: 2007-07-25

Total Pages: 246

ISBN-13: 8120331303

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This text is an accessible and comprehensive guide to the principles, practices, functions and challenges of maintenance engineering and management. With a strong emphasis on basic concepts and practical techniques throughout, the book demonstrates in detail how effective technical competencies in maintenance management can be built in engineering organizations. The book thus provides students and practising engineers alike with the methodologies and tools needed to understand and implement the systems approach to maintenance management. The major goals for the text include : To provide a good understanding of different types of maintenance management systems such as breakdown, preventive, predictive, proactive. To explain benefits of planned maintenance. To explain condition-based monitoring techniques with focus on vibration monitoring, thermography, and motor condition monitoring. To stress the role of reliability engineering in maintenance with tools like Failure Mode and Effect Analysis, Root Cause Analysis, and Criticality Matrix. To explain activities of maintenance planning with focus on shutdown planning, human resources development, and tools employed for monitoring. To emphasize management functions such as procurement of spares, measurement of maintenance effectiveness, etc. To give an overview of project management tools such as PERT etc. To introduce computerized maintenance management systems. To explain the basics of hazard analysis and fault tree analysis. Review questions in each chapter, worked-out examples wherever applicable, case studies and an exclusive appendix on “Selected Questions and Answers” are all designed to provoke critical thinking. This text is suitable for undergraduate and postgraduate courses in Maintenance Engineering taught in the department of mechanical engineering in almost all universities.

Reliability Centered Maintenance – Reengineered

Author: Jesus R. Sifonte

Publisher: CRC Press

Published: 2017-05-25

Total Pages: 316

ISBN-13: 1351799061

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Reliability Centered Maintenance – Reengineered: Practical Optimization of the RCM Process with RCM-R® provides an optimized approach to a well-established and highly successful method used for determining failure management policies for physical assets. It makes the original method that was developed to enhance flight safety far more useful in a broad range of industries where asset criticality ranges from high to low. RCM-R® is focused on the science of failures and what must be done to enable long-term sustainably reliable operations. If used correctly, RCM-R® is the first step in delivering fewer breakdowns, more productive capacity, lower costs, safer operations and improved environmental performance. Maintenance has a huge impact on most businesses whether its presence is felt or not. RCM-R® ensures that the right work is done to guarantee there are as few nasty surprises as possible that can harm the business in any way. RCM-R® was developed to leverage on RCM’s original success at delivering that effectiveness while addressing the concerns of the industrial market. RCM-R® addresses the RCM method and shortfalls in its application -- It modifies the method to consider asset and even failure mode criticality so that rigor is applied only where it is truly needed. It removes (within reason) the sources of concern about RCM being overly rigorous and too labor intensive without compromising on its ability to deliver a tailored failure management program for physical assets sensitive to their operational context and application. RCM-R® also provides its practitioners with standard based guidance for determining meaningful failure modes and causes facilitating their analysis for optimum outcome. Includes extensive review of the well proven RCM method and what is needed to make it successful in the industrial environment Links important elements of the RCM method with relevant International Standards for risk management and failure management Enhances RCM with increased emphasis on statistical analysis, bringing it squarely into the realm of Evidence Based Asset Management Includes extensive, experience based advice on implementing and sustaining RCM based failure management programs

Reliability Centered Maintenance. Reliability Engineering and Asset Risk Management

Author: Salisu Alhassan

Publisher: GRIN Verlag

Published: 2017-06-27

Total Pages: 18

ISBN-13: 3668471568

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Research Paper (undergraduate) from the year 2017 in the subject Engineering - Metal Engineering / Metal Processing / Metal Structure, Cranfield University (Cranfield University), course: OOTSE, language: English, abstract: This paper is going to focus on a maintenance method that provides reliability to a functional system and in a cost-effective manner, known as Reliability centered maintenance technique or RCM. RCM is simply referred to as the idea of considering the lasting reliability of a system. It includes coming up with ideas and ways of maintaining the system, and to make sure it is reliable throughout its expected life period. It encompasses adding weight to the choice of systems which is recognised to be dependable and sustainable and for which logistic sustenance is most gladly delivered. In practice this often means choosing systems that are readily accessible off-the-shelf and which are since commonly used. It also includes examining for reliability and acceptable installation at the time of acquiring the asset. Key issues are system harmony, reliability and maintainability, assessment, and acceptance testing.

Reliability-centered Maintenance

Author: Anthony M. Smith

Publisher: McGraw-Hill Companies

Published: 1993

Total Pages: 248

ISBN-13:

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Preventive maintenance (PM) programmes are used in manufacturing plants to help avoid or mitigate the impact of operational failures. This book discusses and evaluates current PM practices, and shows how the reliability-centred maintenance (BCM) method can promote cost-effective manufacturing.

RCM--Gateway to World Class Maintenance

Author: Anthony M. Smith

Publisher: Elsevier

Published: 2003-12-05

Total Pages: 337

ISBN-13: 0080474136

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Reliability-Centered Maintenance provides valuable insights into current preventive maintenance practices and issues, while explaining how a transition from the current "preserve equipment" to "preserve function" mindset is the key ingredient in a maintenance optimization strategy. This book defines the four principal features of RCM and describes the nine essential steps to achieving a successful RCM program. There is an easy to follow example illustrating the Classical RCM systems analysis process using the water treatment system for a swimming pool. As well as the use of software in the system analysis process, making a specific recommendation on a software product to use. Additionally, this new edition possesses an appendix devoted to discussing an economic model that has been used successfully to decide the most cost effective use of maintenance. Top Level managers, engineers, and especially technicians who rely on PM programs in their plant operations can't afford to miss this inclusive guide to Reliability-Centered Maintenance. Includes detailed instructions for implementing and sustaining an RCM program for extremely cost effective manufacturing Presents seven real-world cross-industry RCM sucess case studies that have profited from this plan Provides essential information on how RCM focuses your maintenance organization to become a recognized "center for profit" Offers over 35 accumulated years of the authors' experiences in Lessons Learned for the proper use of RCM (and pitfalls to avoid)