Modelling Hot Deformation of Steels

Modelling Hot Deformation of Steels PDF

Author: John G. Lenard

Publisher: Springer Science & Business Media

Published: 2013-04-17

Total Pages: 154

ISBN-13: 3642525156

DOWNLOAD EBOOK →

Computer Aided Engineering may be defined as an approach to solving tech nological problems in which most or all of the steps involved are automated through the use of computers, data bases and mathematical models. The success of this ap proach, considering hot forming, is tied very directly to an understanding of material behaviour when subjected to deformation at high temperatures. There is general agreement among engineers that not enough is known about that topic -and this gave the initial impetus for the project described in the present study. The authors secured a research grant from NATO (Special Research Grant #390/83) with a mandate to study the "State-of-the-Art of Controlled Rolling". What follows is the result of that study. There are five chapters in this Monograph. The first one, entitled "State-of-the Art of Controlled Rolling" discusses industrial and laboratory practices and research designed to aid in the development of microalloyed steels of superior quality. Follow ing this is the chapter "Methods of Determining Stress-Strain Curves at Elevated Temperatures". The central concern here is the material's resistance to deformation or in other words, its flow strength, the knowledge of which is absolutely essential for the efficient and economical utilization of the computers controlling the rolling process.

Hot Working Guide

Hot Working Guide PDF

Author: Y. V. R. K. Prasad

Publisher: ASM International

Published: 1997-01-01

Total Pages: 566

ISBN-13: 9781615032020

DOWNLOAD EBOOK →

A unique source book with flow stress data for hot working, processing maps with metallurgical interpretation and optimum processing conditions for metals, alloys, intermetallics, and metal matrix composites. The use of this book replaces the expensive and time consuming trial and error methods in process design and product development.

Modeling Steel Deformation in the Semi-Solid State

Modeling Steel Deformation in the Semi-Solid State PDF

Author: Marcin Hojny

Publisher: Springer

Published: 2017-09-07

Total Pages: 302

ISBN-13: 3319679767

DOWNLOAD EBOOK →

This book offers a unique approach to integrated high-temperature process modelling, intended to serve as a design aid for new metal processing technologies. The second edition has been substantially expanded to include new content such as: a new algorithm and test results of 3D stereoscopic visualization; new programming procedures for modelling; the validation of computer simulation using experimental results; a multiscale model of grain growth; a conceptual methodology developing “high-temperature” CCT (continuous cooling transformation) diagrams, and many more examples validating the numerical simulations. The models presented are applied in comprehensive tests in order to solve problems related to the high-temperature deformation of steel. The testing methods include both physical tests using specialist laboratory instruments, and advanced mathematical modelling: the Finite Element method (FE), Smoothed Particle Hydrodynamics method (SPH) and Mo nte Carlo method (MC).This approach, which integrates the fields of physical and computer-based simulations, forms the basis for the described concept of integrated high-temperature process modelling, presented in detail in this book.

Handbook of Thermal Process Modeling Steels

Handbook of Thermal Process Modeling Steels PDF

Author: Cemil Hakan Gur

Publisher: CRC Press

Published: 2008-12-22

Total Pages: 754

ISBN-13: 1420003585

DOWNLOAD EBOOK →

An Emerging Tool for Pioneering Engineers Co-published by the International Federation of Heat Treatment and Surface Engineering.Thermal processing is a highly precise science that does not easily lend itself to improvements through modeling, as the computations required to attain an accurate prediction of the microstructure and properties of work

A Modeling and Experimental Study of Deformation and Hot Tearing in Steel

A Modeling and Experimental Study of Deformation and Hot Tearing in Steel PDF

Author: Charles Andrew Monroe

Publisher: ProQuest

Published: 2008

Total Pages: 382

ISBN-13: 9781109023824

DOWNLOAD EBOOK →

A three-phase model is presented that predicts solid deformation and damage as well as melt pressure, feeding flow, and shrinkage porosity. A viscoplastic constitutive theory with damage is used to model the solid deformation. Damage is a scalar quantity based on ductile fracture theory which is calculated from the inelastic volume deformation. This associative model smoothly transitions from rate-dependent behaviour at high temperatures to rate-independent behaviour at lower temperatures. The damage created by mechanically induced voiding is proposed as a new hot tear criterion. Hot tears are believed to initiate from locations with significant damage. The liquid feeding and shrinkage porosity is coupled to the solid deformation which enables the final damage prediction to be more accurate than previous hot tear criteria. This model has been successfully implemented in a general-purpose casting simulation code. Novel steel casting experiments have been designed and performed which measure the deformation and force from solidification to shakeout. Under certain experimental conditions, hot tears form in the test castings and the deformation and force during hot tear formation is also measured. The measured and predicted deformations and forces show good agreement with the simulation results. Furthermore, the damage predictions show good correspondence with hot tear indications on radiographs of the test castings.

Advances in Plastic Forming of Metals

Advances in Plastic Forming of Metals PDF

Author: Myoung-Gyu Lee

Publisher: MDPI

Published: 2018-10-18

Total Pages: 283

ISBN-13: 3038972606

DOWNLOAD EBOOK →

This book is a printed edition of the Special Issue "Advances in Plastic Forming of Metals" that was published in Metals

Numerical Modelling and Simulation of Metal Processing

Numerical Modelling and Simulation of Metal Processing PDF

Author: Christof Sommitsch

Publisher: MDPI

Published: 2021-08-16

Total Pages: 374

ISBN-13: 303651080X

DOWNLOAD EBOOK →

This book deals with metal processing and its numerical modelling and simulation. In total, 21 papers from different distinguished authors have been compiled in this area. Various processes are addressed, including solidification, TIG welding, additive manufacturing, hot and cold rolling, deep drawing, pipe deformation, and galvanizing. Material models are developed at different length scales from atomistic simulation to finite element analysis in order to describe the evolution and behavior of materials during thermal and thermomechanical treatment. Materials under consideration are carbon, Q&T, DP, and stainless steels; ductile iron; and aluminum, nickel-based, and titanium alloys. The developed models and simulations shall help to predict structure evolution, damage, and service behavior of advanced materials.

Study on Hot Deformation Behavior of High Carbon Low Alloy Steel by Constitutive and ANN Modeling and Development of Processing Maps

Study on Hot Deformation Behavior of High Carbon Low Alloy Steel by Constitutive and ANN Modeling and Development of Processing Maps PDF

Author: Deepak Kumar

Publisher:

Published: 2020

Total Pages: 17

ISBN-13:

DOWNLOAD EBOOK →

The hot deformation behavior of high carbon low alloy steel was investigated by isothermal compression tests on Gleeble 3800 thermomechanical simulator in the temperature range of 850Degree C-1,100Degree C and in the strain rate range of 0.01 s -1 to 10 s -1 . The Arrhenius-type constitutive equations model and the artificial neural network (ANN) model were developed to investigate and predict the flow behavior of steel. The result of constitutive modeling showed that the material constants can be represented as a sixth degree polynomial function. The average apparent activation energy for hot deformation decreased from 441 kJ/mol to 350 kJ/mol, and the stress exponent decreased from 5.6 to 4.01, indicating the deformation mechanism to be dislocation glide and climb. The accuracy and effectiveness of the two models were compared using correlation coefficient and mean absolute error. Results showed that the ANN model almost perfectly predicted the flow behavior in terms of flow stress. Mean absolute errors in the Arrhenius-type constitutive equations model and ANN model are 7.2 % and 2.1 %, respectively. This confirms the better predictability of the ANN model over the analytical constitutive equations-based model. Processing maps were constructed using the dynamic material model, modified dynamic material model, and strain rate sensitivity maps at true strains of 0.3 and 0.6, which were correlated with microstructure evolution. It was observed that the instability region shrinks with increasing strain, which can be attributed to the fact that, for longer deformation, the stress value becomes constant and hardening-softening cycles cease to exist. Metallographic investigations showed the variety of instabilities such as cracks, voids, pores, and adiabatic shear bands, confirming the unstable region predicted by the processing maps.