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Microstructure Evolution in Metal Forming Processes

Author: J Lin

Publisher: Elsevier

Published: 2012-07-09

Total Pages: 409

ISBN-13: 0857096346

Monitoring and control of microstructure evolution in metal processing is essential in developing the right properties in a metal. Microstructure evolution in metal forming processes summarises the wealth of recent research on the mechanisms, modelling and control of microstructure evolution during metal forming processes. Part one reviews the general principles involved in understanding and controlling microstructure evolution in metal forming. Techniques for modelling microstructure and optimising processes are explored, along with recrystallisation, grain growth, and severe plastic deformation. Microstructure evolution in the processing of steel is the focus of part two, which reviews the modelling of phase transformations in steel, unified constitutive equations and work hardening in microalloyed steels. Part three examines microstructure evolution in the processing of other metals, including ageing behaviour in the processing of aluminium and microstructure control in processing nickel, titanium and other special alloys. With its distinguished editors and international team of expert contributors, Microstructure evolution in metal forming processes is an invaluable reference tool for metal processors and those using steels and other metals, as well as an essential guide for academics and students involved in fundamental metal research. Summarises the wealth of recent research on the mechanisms, modelling and control of microstructure evolution during metal forming processes Comprehensively discusses microstructure evolution in the processing of steel and reviews the modelling of phase transformations in steel, unified constitutive equations and work hardening in microalloyed steels Examines microstructure evolution in the processing of other materials, including ageing behaviour in the processing of aluminium

Metal Forming Processes

Author: Kakandikar Ganesh Marotrao

Publisher: CRC Press

Published: 2022-08-25

Total Pages: 371

ISBN-13: 1000615057

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Metal forming processes include bulk forming and sheet metal forming with numerous applications. This book covers some of the latest developments aspects of these processes such as numerical simulations to achieve optimum combinations and to get insight into process capability. Implementation of new technologies to improve performance based on Computer Numerical Control (CNC) technologies are also discussed, including the use of CAD/CAM/CAE techniques to enhance precision in manufacturing. Applications of AI/ML, the Internet of Things (IoT), and the role of tribological aspects in green engineering are included to suit Industry 4.0. Features: Covers latest developments in various sheet metal forming processes Discusses improvements in numerical simulation with various material models Proposes improvements by optimum combination of process parameters Includes finite element simulation of processes and formability Presents a review on techniques to produce ultra-fine-grained materials This book is aimed at graduate students, engineers, and researchers in sheet metal forming, materials processing and their applications, finite element analysis, manufacturing, and production engineering.

Fundamentals of Materials Modelling for Metals Processing Technologies

Author: Jianguo Lin

Publisher: World Scientific Publishing Company

Published: 2015-03-24

Total Pages: 540

ISBN-13: 1783264993

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This book provides a comprehensive introduction to the unique theory developed over years of research on materials and process modelling and its application in metal forming technologies. It starts with the introduction of fundamental theories on the mechanics of materials, computational mechanics and the formulation of unified constitutive equations. Particular attention is paid to elastic–plastic formulations for cold metal forming and unified elastic–viscoplastic constitutive equations for warm/hot metals processing. Damage in metal forming and numerical techniques to solve and determine the unified constitutive equations are also detailed. Examples are given for the application of the unified theories to solve practical problems encountered in metal forming processes. This is particularly useful to predict microstructure evolution in warm/hot metal forming processes. Crystal plasticity theories and modelling techniques with their applications in micro-forming are also introduced in the book. The book is self-contained and unified in presentation. The explanations are highlighted to capture the interest of curious readers and complete enough to provide the necessary background material to further explore/develop new theories and applications.

Unit Manufacturing Processes

Author: National Research Council

Publisher: National Academies Press

Published: 1995-01-03

Total Pages: 228

ISBN-13: 0309176670

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Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.

Sheet Bulk Metal Forming

Author: Marion Merklein

Publisher: Springer

Published: 2020-11-05

Total Pages: 588

ISBN-13: 9783030619015

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This book presents the findings of research projects from the Transregional Collaborative Research Centre 73. These proceedings are the result of years of research into sheet–bulk metal forming. The book discusses the challenges posed by simulating sheet–bulk metal forming. It takes into account the different phenomena characteristic to both sheet and bulk forming fields, and explores the demands this makes on modelling the processes. It then summarizes the research, and presents from a practitioner's point of view. This means the book is of interest to and helps both academics and industrial engineers within the field of sheet–bulk metal forming.

Design and Development of Metal-Forming Processes and Products Aided by Finite Element Simulation

Author: Ming Wang Fu

Publisher: Springer

Published: 2016-10-22

Total Pages: 258

ISBN-13: 3319464647

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This book presents state-of-the-art research on forming processes and formed metal product development aided by the Finite Element Method (FEM). Using extensive and informative illustrations, tables and photographs, it systematically presents real-life case studies and established findings regarding various forming processes and methods aided by FEM simulation, and addresses various issues related to metal formed part design, process determination, die design and die service life analysis and prolongation, as well as product quality assurance and improvement. Metal forming has been widely used in many industries. This traditional manufacturing process, however, has long been linked to many years of apprenticeship and skilled craftsmanship, and its conventional design and development paradigm appeared to involve more know-how and trial-and-error than in-depth scientific calculation, analysis and simulation. The design paradigm for forming processes and metal formed product development thus cannot meet the current demands for short development lead-times, low production costs and high product quality. With the advent of numerical simulation technologies, the design and development of forming processes and metal formed products are carried out with the aid of FEM simulation, allowing all the potential design spaces to be identified and evaluated, and the best design to ultimately be determined and implemented. Such a design and development paradigm aims at ensuring “designing right the first time” and reducing the need for trial-and-error in the workshop. This book provides postgraduates, manufacturing engineers and professionals in this field with an in-depth understanding of the design process and sufficient knowledge to support metal formed part design, forming process determination, tooling design, and product quality assurance and control via FEM simulation. “/p>

Metal Forming Processes

Author: Kakandikar Ganesh Marotrao

Publisher: CRC Press

Published: 2022-08-25

Total Pages: 248

ISBN-13: 1000615049

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Micro Metal Forming

Author: Frank Vollertsen

Publisher: Springer Science & Business Media

Published: 2013-05-13

Total Pages: 466

ISBN-13: 364230916X

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Micro Metal Forming, i. e. forming of parts and features with dimensions below 1 mm, is a young area of research in the wide field of metal forming technologies, expanding the limits for applying metal forming towards micro technology. The essential challenges arise from the reduced geometrical size and the increased lot size. In order to enable potential users to apply micro metal forming in production, information about the following topics are given: tribological behavior: friction between tool and work piece as well as tool wear mechanical behavior: strength and formability of the work piece material, durability of the work pieces size effects: basic description of effects occurring due to the fact, that the quantitative relation between different features changes with decreasing size process windows and limits for forming processes tool making methods numerical modeling of processes and process chains quality assurance and metrology All topics are discussed with respect to the questions relevant to micro metal forming. The description comprises information from actual research and the young history of this technology branch to be used by students, scientists and engineers in industry who already have a background in metal forming and like to expand their knowledge towards miniaturization. tribological behavior: friction between tool and work piece as well as tool wear mechanical behavior: strength and formability of the work piece material, durability of the work pieces size effects: basic description of effects occurring due to the fact, that the quantitative relation between different features changes with decreasing size process windows and limits for forming processes tool making methods numerical modeling of processes and process chains quality assurance and metrology All topics are discussed with respect to the questions relevant to micro metal forming. The description comprises information from actual research and the young history of this technology branch to be used by students, scientists and engineers in industry who already have a background in metal forming and like to expand their knowledge towards miniaturization.

Metal-Matrix Composites and Porous Materials: Constitute Models, Microstructure Evolution and Applications

Author:

Publisher:

Published: 2000

Total Pages: 56

ISBN-13:

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Constitutive models were developed and implemented numerically to account for the evolution of microstructure and anisotropy in finite-deformation processes involving porous and composite materials. Use was made of rigorous homogenization procedures developed by the PI under an earlier grant (AFOSR 89-0288). The constitutive models developed took a standard internal-variable form depending on suitably derived internal variables (serving to characterize the current state of the microstructure) and differential evolution laws for these variables. The main findings of the work are: (a) the evolution of the microstructure affects quite significantly the macroscopic response of porous materials; (b) there is synergistic coupling between the various microstructural variables, in particular, between the porosity and anisotropy; (c) qualitative agreement has been found with available experimental results, particularly for the non-uniform evolution of porosity and anisotropy in forming processes. The particular case of porous metals was considered in detail and the newly developed constitutive models were implemented in a general-purpose, finite-strain finite element program. Several problems in the area of metal forming were then analyzed, and implications for the onset of shear instabilities was explored.

Computational Materials Engineering

Author: Maciej Pietrzyk

Publisher: Butterworth-Heinemann

Published: 2015-07-14

Total Pages: 388

ISBN-13: 0124167241

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Computational Materials Engineering: Achieving High Accuracy and Efficiency in Metals Processing Simulations describes the most common computer modeling and simulation techniques used in metals processing, from so-called "fast" models to more advanced multiscale models, also evaluating possible methods for improving computational accuracy and efficiency. Beginning with a discussion of conventional fast models like internal variable models for flow stress and microstructure evolution, the book moves on to advanced multiscale models, such as the CAFÉ method, which give insights into the phenomena occurring in materials in lower dimensional scales. The book then delves into the various methods that have been developed to deal with problems, including long computing times, lack of proof of the uniqueness of the solution, difficulties with convergence of numerical procedures, local minima in the objective function, and ill-posed problems. It then concludes with suggestions on how to improve accuracy and efficiency in computational materials modeling, and a best practices guide for selecting the best model for a particular application. Presents the numerical approaches for high-accuracy calculations Provides researchers with essential information on the methods capable of exact representation of microstructure morphology Helpful to those working on model classification, computing costs, heterogeneous hardware, modeling efficiency, numerical algorithms, metamodeling, sensitivity analysis, inverse method, clusters, heterogeneous architectures, grid environments, finite element, flow stress, internal variable method, microstructure evolution, and more Discusses several techniques to overcome modeling and simulation limitations, including distributed computing methods, (hyper) reduced-order-modeling techniques, regularization, statistical representation of material microstructure, and the Gaussian process Covers both software and hardware capabilities in the area of improved computer efficiency and reduction of computing time