Micromanufacturing of Metallic Materials

Micromanufacturing of Metallic Materials PDF

Author: Jingwei Zhao

Publisher: MDPI

Published: 2021-01-13

Total Pages: 236

ISBN-13: 3039435094

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Product miniaturization is a trend for facilitating product usage, enabling product functions to be implemented in microscale geometries, and aimed at reducing product weight, volume, cost and pollution. Driven by ongoing miniaturization in diverse areas, including medical devices, precision equipment, communication devices, micro-electromechanical systems and microsystems technology, the demands for micro metallic products have been tremendously increased. Such a trend requires the development of advanced technology for the micromanufacturing of metallic materials, with regard to producing high-quality micro metallic products that possess excellent dimensional tolerances, the required mechanical properties and improved surface quality. Micromanufacturing differs from conventional manufacturing technology in terms of materials, processes, tools, and machines and equipment, due to the miniaturization nature of the whole micromanufacturing system, which challenges the rapid development of micromanufacturing technology. Such a background has prompted and encouraged us to publish a scholarly book on the topic of the micromanufacturing of metallic materials, with the purpose of providing readers with a valuable document that can be used in the research and development of micromanufacturing technology. This book will be useful for both theoretical and applied research aimed at micromanufacturing technology, and will serve as an important research tool, providing knowledge to be returned to the community not only as valuable scientific literature, but also as technology, processes and productivities.

Micromanufacturing of Metallic Materials

Micromanufacturing of Metallic Materials PDF

Author: Jingwei Zhao

Publisher:

Published: 2021

Total Pages: 236

ISBN-13: 9783039435104

DOWNLOAD EBOOK →

Product miniaturization is a trend for facilitating product usage, enabling product functions to be implemented in microscale geometries, and aimed at reducing product weight, volume, cost and pollution. Driven by ongoing miniaturization in diverse areas, including medical devices, precision equipment, communication devices, micro-electromechanical systems and microsystems technology, the demands for micro metallic products have been tremendously increased. Such a trend requires the development of advanced technology for the micromanufacturing of metallic materials, with regard to producing high-quality micro metallic products that possess excellent dimensional tolerances, the required mechanical properties and improved surface quality. Micromanufacturing differs from conventional manufacturing technology in terms of materials, processes, tools, and machines and equipment, due to the miniaturization nature of the whole micromanufacturing system, which challenges the rapid development of micromanufacturing technology. Such a background has prompted and encouraged us to publish a scholarly book on the topic of the micromanufacturing of metallic materials, with the purpose of providing readers with a valuable document that can be used in the research and development of micromanufacturing technology. This book will be useful for both theoretical and applied research aimed at micromanufacturing technology, and will serve as an important research tool, providing knowledge to be returned to the community not only as valuable scientific literature, but also as technology, processes and productivities.

Micro Metal Forming

Micro Metal Forming PDF

Author: Frank Vollertsen

Publisher: Springer Science & Business Media

Published: 2013-05-13

Total Pages: 466

ISBN-13: 364230916X

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Micro Metal Forming, i. e. forming of parts and features with dimensions below 1 mm, is a young area of research in the wide field of metal forming technologies, expanding the limits for applying metal forming towards micro technology. The essential challenges arise from the reduced geometrical size and the increased lot size. In order to enable potential users to apply micro metal forming in production, information about the following topics are given: tribological behavior: friction between tool and work piece as well as tool wear mechanical behavior: strength and formability of the work piece material, durability of the work pieces size effects: basic description of effects occurring due to the fact, that the quantitative relation between different features changes with decreasing size process windows and limits for forming processes tool making methods numerical modeling of processes and process chains quality assurance and metrology All topics are discussed with respect to the questions relevant to micro metal forming. The description comprises information from actual research and the young history of this technology branch to be used by students, scientists and engineers in industry who already have a background in metal forming and like to expand their knowledge towards miniaturization. tribological behavior: friction between tool and work piece as well as tool wear mechanical behavior: strength and formability of the work piece material, durability of the work pieces size effects: basic description of effects occurring due to the fact, that the quantitative relation between different features changes with decreasing size process windows and limits for forming processes tool making methods numerical modeling of processes and process chains quality assurance and metrology All topics are discussed with respect to the questions relevant to micro metal forming. The description comprises information from actual research and the young history of this technology branch to be used by students, scientists and engineers in industry who already have a background in metal forming and like to expand their knowledge towards miniaturization.

Advanced Machining Processes of Metallic Materials

Advanced Machining Processes of Metallic Materials PDF

Author: Wit Grzesik

Publisher: Elsevier

Published: 2008-01-22

Total Pages: 489

ISBN-13: 008055749X

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Advanced Machining Processes of Metallic Materials updates our knowledge on the metal cutting processes in relation to theory and industrial practice. In particular, many topics reflect recent developments, e.g. modern tool materials, computational machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, and generation and modelling of surface integrity. This book addresses the present state and future development of machining technologies. It provides a comprehensive description of metal cutting theory, experimental and modelling techniques along with basic machining processes and their effective use in a wide range of manufacturing applications. Topics covered include fundamental physical phenomena and methods for their evaluation, available technology of machining processes for specific classes of materials and surface integrity. The book also provides strategies for optimalization techniques and assessment of machinability. Moreover, it describes topics not currently covered in other sources, such as high performance and multitasking (complete) machining with a high potential for increasing productivity, and virtual and e-machining. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks but also new potential (emerging) applications such as micro- and nanotechnology. Many practical examples of modern machining technology Applicable for various technical, engineering and scientific levels Collects together 20 years of research in the field and related technical information

Micromanufacturing Engineering and Technology

Micromanufacturing Engineering and Technology PDF

Author: Yi Qin

Publisher: William Andrew

Published: 2010-07-02

Total Pages: 429

ISBN-13: 081551980X

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Micromanufacturing Engineering and Technology presents applicable knowledge of technology, equipment and applications, and the core economic issues of micromanufacturing for anyone with a basic understanding of manufacturing, material, or product engineering. It explains micro-engineering issues (design, systems, materials, market and industrial development), technologies, facilities, organization, competitiveness, and innovation with an analysis of future potential. The machining, forming, and joining of miniature / micro-products are all covered in depth, covering: grinding/milling, laser applications, and photo chemical etching; embossing (hot & UV), injection molding and forming (bulk, sheet, hydro, laser); mechanical assembly, laser joining, soldering, and packaging. Presents case studies, material and design considerations, working principles, process configurations, and information on tools, equipment, parameters and control Explains the many facets of recently emerging additive / hybrid technologies and systems, incl: photo-electric-forming, liga, surface treatment, and thin film fabrication Outlines system engineering issues pertaining to handling, metrology, testing, integration and software Explains widely used micro parts in bio / medical industry, information technology and automotive engineering Covers technologies in high demand, such as: micro-mechanical-cutting, lasermachining, micro-forming, micro-EDM, micro-joining, photo-chemical-etching, photo-electro-forming, and micro-packaging

Micro-Manufacturing

Micro-Manufacturing PDF

Author: Muammer Koç

Publisher: John Wiley & Sons

Published: 2011-05-06

Total Pages: 490

ISBN-13: 1118010566

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This book is the first of its kind to collectively address design-based and mechanical micro-manufacturing topics in one place. It focuses on design and materials selection, as well as the manufacturing of micro-products using mechanical-based micro-manufacturing process technologies. After addressing the fundamentals and non-metallic-based micro-manufacturing processes in the semiconductor industry, it goes on to address specific metallic-based micro-manufacturing processes, such as: micro-forming, micro-machining, micro-molding, micro-laser processing, micro-layered manufacturing, micro-joining, micro-assembly and materials handling, and microEDM and ECM. The book provides an in-depth understanding of materials behavior at micro-scales and under different micro-scale processing conditions, while also including a wide variety of emerging micro-scale manufacturing issues and examples.

Metal Micro-forming

Metal Micro-forming PDF

Author: Ken-ichi Manabe

Publisher: MDPI

Published: 2020-11-04

Total Pages: 206

ISBN-13: 3039431587

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The miniaturization of industrial products is a global trend. Metal forming technology is not only suitable for mass production and excellent in productivity and cost reduction, but it is also a key processing method that is essential for products that utilize advantage of the mechanical and functional properties of metals. However, it is not easy to realize the processing even if the conventional metal forming technology is directly scaled down. This is because the characteristics of materials, processing methods, die and tools, etc., vary greatly with miniaturization. In metal micro forming technology, the size effect of major issues for micro forming have also been clarified academically. New processing methods for metal micro forming have also been developed by introducing new special processing techniques, and it is a new wave of innovation toward high precision, high degree of processing, and high flexibility. To date, several special issues and books have been published on micro-forming technology. This book contains 11 of the latest research results on metal micro forming technology. The editor believes that it will be very useful for understanding the state-of-the-art of metal micro forming technology and for understanding future trends.

Innovative Development in Micromanufacturing Processes

Innovative Development in Micromanufacturing Processes PDF

Author: Pawan Kumar Rakesh

Publisher: CRC Press

Published: 2023-11-23

Total Pages: 416

ISBN-13: 1000994295

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Innovative Development in Micromanufacturing Processes details cutting edge technologies in micromanufacturing processes, an industry which has undergone a technological transformation in the past decade. Enabling engineers to create high performance, low cost, and long-lasting products, this book is an essential companion to all those working in micro and nano engineering. As products continue to get smaller and smaller, the field of micromanufacturing has gained an international audience. This book looks at both approaches of micromanufacturing: top-down and bottom-up. The top-down approach includes subtractive micromanufacturing processes such as microturning, micromilling, microdrilling, laser beam micromachining, and magnetic abrasive finishing. The bottom-up approach involves additive manufacturing processes such as micro-forming, micro deep drawing, microforging, microextrusion, and microwelding. Additionally, microjoining and microhybrid manufacturing processes are discussed in detail. The book also aids engineers and students in solving common manufacturing issues such as choice of materials and testing. The book will be of interest to those working in micro and nano engineering and machining, as well as students in manufacturing engineering, materials science, and more.

Micromanufacturing Processes

Micromanufacturing Processes PDF

Author: V.K. Jain

Publisher: CRC Press

Published: 2016-04-19

Total Pages: 429

ISBN-13: 143985291X

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Increased demand for and developments in micromanufacturing have created a need for a resource that covers both the science and technology of this rapidly growing area. With contributions from eminent professors and researchers actively engaged in teaching, research, and development, Micromanufacturing Processes details the basic principles, tools,

Metal Micro-forming

Metal Micro-forming PDF

Author: Ken-ichi Manabe

Publisher:

Published: 2020

Total Pages: 206

ISBN-13: 9783039431595

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The miniaturization of industrial products is a global trend. Metal forming technology is not only suitable for mass production and excellent in productivity and cost reduction, but it is also a key processing method that is essential for products that utilize advantage of the mechanical and functional properties of metals. However, it is not easy to realize the processing even if the conventional metal forming technology is directly scaled down. This is because the characteristics of materials, processing methods, die and tools, etc., vary greatly with miniaturization. In metal micro forming technology, the size effect of major issues for micro forming have also been clarified academically. New processing methods for metal micro forming have also been developed by introducing new special processing techniques, and it is a new wave of innovation toward high precision, high degree of processing, and high flexibility. To date, several special issues and books have been published on micro-forming technology. This book contains 11 of the latest research results on metal micro forming technology. The editor believes that it will be very useful for understanding the state-of-the-art of metal micro forming technology and for understanding future trends.

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