Kaizen and Kaizen Event Implementation

Kaizen and Kaizen Event Implementation PDF

Author: Chris A. Ortiz

Publisher: Pearson Education

Published: 2009-04-08

Total Pages: 176

ISBN-13: 0137022689

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The Practical, How-to Guide to Succeeding with Kaizen Programs and Events Today manufacturers need kaizen’s continuous productivity improvement and waste reduction techniques more than ever. Kaizen and Kaizen Event Implementation provides specific, detailed solutions that have proven successful in real manufacturing environments. Ortiz, author of the best-selling Lessons from a Lean Consultant, covers every element of a successful kaizen program and offers techniques for implementing several key kaizen events. Drawing on his unsurpassed, in-the-trenches experience, he shares powerful insights into changing cultures, gaining management buy-in, training, reporting, follow-up, and much more. Whether you’re a plant manager, director, engineer, or quality specialist, this book will help you make kaizen work. Avoid common implementation mistakes Find the right champion and establish an effective steering committee Create timelines, select teams and leaders, and define objectives Use kaizen events to implement 5S, standard work, Kanban, and new line designs Includes a chapter-length case study from a real manufacturing firm

Kaizen Event Implementation Manual

Kaizen Event Implementation Manual PDF

Author: Geoffrey L. Mika

Publisher: Society of Manufacturing Engineers

Published: 2006

Total Pages: 242

ISBN-13: 0872638499

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The first step to implementing kaizen in any organization is to provide training on the Toyota Production System (TPS). This title provides this training material and explains why the TPS tools, including kaizen, must work in tandem with a fresh way of thinking to bring about cultural change. It also includes reusable charts and forms.

Process Kaizen

Process Kaizen PDF

Author: Philip Kling

Publisher: Createspace Independent Pub

Published: 2012-12-01

Total Pages: 234

ISBN-13: 9781479306299

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Process Kaizen is a quick and easy to use how-to guide and reference book designed to supplement and reinforce best practices and standard work for Kaizen Event facilitators and project team members. Thousands of Kaizen Event team members have utilized the information in this book to support their training, learning, implementation, and facilitation of Kaizen Events. Process Kaizen is intended to assist continuous improvement professionals and leadership within the business areas of manufacturing, service, and knowledge-worker environments. Using the material in this book, any project team should be able to effectively scope the opportunity, engage the right people, and facilitate Kaizen Events with measurable results. The clear, concise presentations, process documentation, templates and examples allow beginners and experienced practitioners alike to succeed at implementing and facilitating Kaizen Events within any organization and targeting any process. The purposes of this book are to: 1.Act as an easy to use Kaizen Event reference guide - usable by anyone and easy to understand at a glance 2.Act as a Kaizen Event Planner for any process and for any opportunity identified or problem encountered 3.Act as a single source of truth for learning the principles and completing the deliverables of Kaizen Events Although not exhaustively comprehensive, Process Kaizen should enable readers to identify opportunities, baseline performance data, charter projects, plan and facilitate Kaizen Events, track benefits and report results. You will find every Kaizen Event process, activity and deliverable broken out in detail so you have a clear understanding of the activities and deliverables. Examples are provided so you can see how each deliverable is completed and how they fit together to improve a process.

Kaizen Event Fieldbook

Kaizen Event Fieldbook PDF

Author: Mark R. Hamel

Publisher: Society of Manufacturing Engineers

Published: 2010

Total Pages: 282

ISBN-13: 0872638634

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Kaizen event effectiveness is a prerequisite for lean transformation success. It provides the necessary transformational jump-start, momentum, organizational learning and engagement, and sustainable, step-function improvements. The systemic use of kaizen events establishes the technical and cultural foundation for principle-driven kaizen -- the powerful combination of kaizen events and daily kaizen activities. The Kaizen Event Fieldbook brings this all together as an indispensable reference for lean leaders and implementers within any industry and for use at any stage within the lean implementation journey. One of lean's defining characteristics is learning by seeing, doing, and studying. In context with lean theory and lean leadership principles, readers will gain an understanding of the essential "whys" and "hows" of kaizen event standard work and event management, as well as a proven means to sustain the gains. The Fieldbook's multi-phase approach addresses strategy, pre-event planning, execution, and follow-through. Practical examples, over a hundred figures and tables, and many real-life "Gemba Tales" provide for an enriched learning experience. Also included is a chapter on the deployment of a kaizen promotion office, a glossary, and two appendices, which offer blank forms and an overview of daily kaizen.

The Kaizen Event Planner

The Kaizen Event Planner PDF

Author: Karen Martin

Publisher: CRC Press

Published: 2017-07-27

Total Pages: 240

ISBN-13: 1439827826

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Kaizen Events are an effective way to train organizations to break unproductive habits and adopt a continuous improvement philosophy while, at the same time, achieve breakthrough performance-level results. Through Kaizen Events, cross-functional teams learn how to make improvements in a methodological way. They learn how to quickly study a process,

Kaizen for the Shop Floor

Kaizen for the Shop Floor PDF

Author: Productivity Press Development Team

Publisher: CRC Press

Published: 2002-02-01

Total Pages: 112

ISBN-13: 1482293730

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The philosophy of kaizen, which simply means continuous improvement, needs to adopted by any organization seeking to implement lean improvements that go beyond cost cutting. Kaizen events are opportunities to make focused changes in the workplace. Kaizen for the Shopfloor takes readers through the critical steps for conducting a very effective kaizen event: one that is well planned, well implemented, and well documented. As the newest addition to the Shingo Prize Winning Shopfloor Series, Kaizen for the Shopfloor distills the complexities of jump starting lean processes into an easily accessible format for those frontline employees who make lean possible. About the Shopfloor Series: Put proven improvement tools in the hands of your entire workforce! Progressive shopfloor improvement techniques are imperative for manufacturers who want to stay competitive and to achieve world class excellence. And it's the comprehensive education of all shopfloor workers that ensures full participation and success when implementing new programs. The Shopfloor Series books make practical information accessible to everyone by presenting major concepts and tools in simple, clear language and at a reading level that has been adjusted for operators by skilled instructional designers. One main idea is presented every two to four pages so that the book can be picked up and put down easily. Each chapter begins with an overview and ends with a summary section. Helpful illustrations are used throughout.

Lean Tools in Apparel Manufacturing

Lean Tools in Apparel Manufacturing PDF

Author: Prabir Jana

Publisher: Woodhead Publishing

Published: 2021-02-17

Total Pages: 454

ISBN-13: 0128194278

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The never-ending global search for a country with a low labour wage is almost bottoming out. The so-called labor-oriented apparel manufacturing industry is poised to change. Due to fierce global pressure on reducing price and lead time, the textiles and apparel producers will have to banish all waste from their supply chain. Lean manufacturing which removes waste and smoothens the process flow is gaining popularity among textiles and apparel producers and will be a key element for the survival of the industry in the years ahead. An overview of various lean tools with a balanced mix of conceptual knowledge and practical applications in the context of apparel manufacturing Valuable industry information which managers and engineers can follow themselves without the need to hire outside consultants Case studies and examples from apparel manufacturing demonstrating how lean tools are being used successfully by leading organizations; an academician’s delight Possible use cases of several lean tools having potential use in the apparel manufacturing scenario