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Improving Maintenance and Reliability Through Cultural Change

Author: Stephen J. Thomas

Publisher: Industrial Press Inc.

Published: 2005

Total Pages: 384

ISBN-13: 9780831131906

This unique and innovative book explains how to improve your maintenance and reliability performance at the plant level by changing the organizations culture. It is specifically intended for middle managers in the manufacturing and process industries. This book demystifies the concept of organizational culture and links it with the eight elements of change: leadership, work process, structure, group learning, technology, communication, interrelationships, and rewards. If you want to break the cycle of failed improvement programs and instead use cultural change to help make significant and lasting improvements in plant performance, this book will show you how. Explains in-depth the eight elements of change and how they relate to cultural change. Discusses cultural change with a reliability focus.Includes a PowerPoint presentation with audio on the enclosed CD-ROM, together with a web survey model, the Web of Organizational Change.

The Competitive Edge

Author: National Research Council

Publisher: National Academies Press

Published: 1991-02-01

Total Pages: 185

ISBN-13: 0309047846

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To maintain competitiveness in the emerging global economy, U.S. manufacturing must rise to new standards of product quality, responsiveness to customers, and process flexibility. This volume presents a concise and well-organized analysis of new research directions to achieve these goals. Five critical areas receive in-depth analysis of present practices, needed improvement, and research priorities: Advanced engineered materials that offer the prospect of better life-cycle performance and other gains. Equipment reliability and maintenance practices for better returns on capital investment. Rapid product realization techniques to speed delivery to the marketplace. Intelligent manufacturing control for improved reliability and greater precision. Building a workforce with the multidisciplinary skills needed for competitiveness. This sound and accessible analysis will be useful to manufacturing engineers and researchers, business executives, and economic and policy analysts.

Maintenance and Reliability Best Practices

Author: Ramesh Gulati

Publisher: Industrial Press

Published: 2012-04

Total Pages: 0

ISBN-13: 9780831134341

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Drawing upon the authors many years of shop floor and management experience in a variety of industries, this

Maintenance and Operational Reliability

Author: Donald H. Nyman

Publisher: Industrial Press

Published: 2021-09

Total Pages: 350

ISBN-13: 9780831136611

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The quest for reliability is long overdue! In the case of many operations, realization of sustained reliability is still a work in progress. Very few organizations have completed the journey to world-class reliability. The vast majority still operate within a reactive culture, allowing response to repetitive failures to consume an excessive proportion of already limited maintenance resources, and leaving too few for performance of any proactive activities. In today's competitive international environment, enterprise survival is a battle of the fittest. To survive, organizations must achieve "world-class" stature, characterized by wellness, readiness, and application required for a company to successfully compete globally. That's why Maintenance and Operational Reliability is so important. This work is organized by the foundation and 5 Pillars of Maintenance/Reliability Excellence, plus 24 Building Blocks, as depicted throughout the book. This pillar graphic shows the functions, management techniques, systems, information sources and performance management vital to the maintenance and reliability process, and also serves as an important visual aid for the education of the entire organization. So, how is the ultimate, but challenging reliability goal to be achieved? Are you prepared to manage, support, process, and interpret the magnitude of information in real time, critical to making the right business decisions to achieve a competitive advantage? The authors, two veteran maintenance and reliability experts, have collected all the essentials leading to reliability here, in one practical resource, connecting and sequencing the integral pieces for world-class reliability. Features Guides readers through the journey from classic reactive repair upon failure to reliable, proactive maintenance, engineered to preclude failure and, ultimately, to sustain reliability. Clarifies roles and responsibilities of involved functions while explaining control tools to be deployed by each position. Provides the overriding business justification required to gain senior management commitment.

Reliability-centered Maintenance

Author: John Moubray

Publisher: Industrial Press Inc.

Published: 2001

Total Pages: 452

ISBN-13: 9780831131463

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Initially developed by the aviation industry, RCM is rapidly becoming fundamental to the practice of maintenance management and is now in use at hundreds of industrial and service organizations around the world. This book provides an authoritative and practical explanation of what RCM is and how it can be applied. It is of vital importance to anyone concerned with productivity, quality, safety, and environmental integrity. Written by an expert in the field who has helped users apply RCM and its more modern derivative, RCM2, at more than 600 sites in 32 countries. The second edition includes more than 100 pages of new material on: condition monitoring the analysis of functions and failures human error the management risk failure finding the measurement maintenance performance

Reliability and Maintenance Engineering.

Author: R C Mishra

Publisher: New Age International

Published: 2006

Total Pages: 216

ISBN-13: 9788122417418

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The Text Provided In The Book Contains Detailed Information About Reliability And Maintenance At One Place. The Knowledge Of Reliability Concept For Technical Personnel Is The Requirements Today, Which Has Been Discussed At Length With Some Live Problems To Evaluate It. Reliability Of Mechanical, Electrical And Welded Joints Has Been Discussed. Parameters, Which Affect Reliability Directly Or Indirectly, Have Been Included. Importance Of Computers In Reliability And Maintenance Has Also Been Discussed.On The Other Hand, Maintenance Is The Act Of Optimizing The Available Resources Of Manpower, Materials, Tools Out Test Equipments Etc. To Keep The Organizations In The Healthy Position At Minimum Cost. To Meet Out The Challenges Of The Modernized And Sophisticated Equipments/Machineries, It Is Desired To Keep The System Operative For A Longer Period.Therefore, The Need To Educate Engineering Graduates Regarding All Aspects Of Maintenance Has Become Essential. Here Attempt Has Been Made To Include All Aspects Of Maintenance With The Newer Ideas Of Condition-Based Maintenance. In 21 Chapters Of This Book, Attention Has Been Focused To Include All Important Features Of Reliability And Maintenance. This Book Will Be Useful To Practicing Engineers As Well As To Undergraduate Students.

Maintenance Theory of Reliability

Author: Toshio Nakagawa

Publisher: Springer Science & Business Media

Published: 2006-03-30

Total Pages: 275

ISBN-13: 1846282217

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Many serious accidents have happened in the world where systems have been large-scale and complex, and have caused heavy damage and a social sense of instability. Furthermore, advanced nations have almost ?nished public inf- structureandrushedintoamaintenanceperiod.Maintenancewillbemore- portant than production, manufacture, and construction, that is, more ma- tenance for environmental considerations and for the protection of natural resources. From now on, the importance of maintenance will increase more and more. In the past four decades, valuable contributions to maintenance policies in reliability theory have been made. This book is intended to s- marize the research results studied mainly by the author in the past three decades. The book deals primarily with standard to advanced problems of main- nance policies for system reliability models. System reliability can be mainly improved by repair and preventive maintenance, and replacement, and rel- bility properties can be investigated by using stochastic process techniques. The optimum maintenance policies for systems that minimize or maximize appropriate objective functions under suitable conditions are discussed both analytically and practically. The book is composed of nine chapters. Chapter 1 is devoted to an int- duction to reliability theory, and brie?y reviews stochastic processes needed for reliability and maintenance theory. Chapter 2 summarizes the results of repair maintenance, which is the most basic maintenance in reliability. The repair maintenance of systems such as the one-unit system and multiple-unit redundant systems is treated. Chapters 3 through 5 summarize the results of three typical maintenance policies of age, periodic, and block replacements.

Engineering Asset Management

Author: Dimitris Kiritsis

Publisher: Springer Science & Business Media

Published: 2011-02-03

Total Pages: 800

ISBN-13: 0857293206

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Engineering Asset Management discusses state-of-the-art trends and developments in the emerging field of engineering asset management as presented at the Fourth World Congress on Engineering Asset Management (WCEAM). It is an excellent reference for practitioners, researchers and students in the multidisciplinary field of asset management, covering such topics as asset condition monitoring and intelligent maintenance; asset data warehousing, data mining and fusion; asset performance and level-of-service models; design and life-cycle integrity of physical assets; deterioration and preservation models for assets; education and training in asset management; engineering standards in asset management; fault diagnosis and prognostics; financial analysis methods for physical assets; human dimensions in integrated asset management; information quality management; information systems and knowledge management; intelligent sensors and devices; maintenance strategies in asset management; optimisation decisions in asset management; risk management in asset management; strategic asset management; and sustainability in asset management.

Improving Reliability and Maintenance from Within

Author: Stephen J. Thomas

Publisher: Web of Change

Published: 2007

Total Pages: 376

ISBN-13:

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This unique book is perfect for those who are internal consultants...and may not know it... recognize the value of their efforts and help them learn the skills required to optimize their performance. It explains the internal consultant's role and describes the various tasks in which they become engaged. What's more, it provides information that will enable users to improve their performance and deliver greater value. Also included is the Internal Consultant's Web of Change--a tool that will help individuals recognize their strengths and their areas that need improvement. This practical resource does more than start internal consultants on the road to improvement, it accompanies them on the journey! Upper management looking to understand internal consulting, middle tier reliability and maintenance management, and those who hold "special projects" positions will find this reference extremely useful. Written by a professional who "been there, done that" type of work as opposed to someone who has not lived in the organization as an internal consultant. Addresses 12 elements of internal consulting--those who are internal consultants can learn from this and improve their performance. Presents the internal consultant business case so companies can justify this position. Features the Web of Internal Consultant Change--a web (radar) diagram listing the 12 elements of the internal consultant and allowing readers to take a survey which will identify their strong areas, as well as areas for improvement.

Case Studies in Reliability and Maintenance

Author: Wallace R. Blischke

Publisher: John Wiley & Sons

Published: 2003-03-27

Total Pages: 691

ISBN-13: 0471458732

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Introducing a groundbreaking companion book to a bestselling reliability text Reliability is one of the most important characteristics defining the quality of a product or system, both for the manufacturer and the purchaser. One achieves high reliability through careful monitoring of design, materials and other input, production, quality assurance efforts, ongoing maintenance, and a variety of related decisions and activities. All of these factors must be considered in determining the costs of production, purchase, and ownership of a product. Case Studies in Reliability and Maintenance serves as a valuable addition to the current literature on the subject of reliability by bridging the gap between theory and application. Conceived during the preparation of the editors' earlier work, Reliability: Modeling, Prediction, and Optimization (Wiley, 2000), this new volume features twenty-six actual case studies written by top experts in their fields, each illustrating exactly how reliability models are applied. A valuable companion book to Reliability: Modeling, Prediction, and Optimization, or any other textbook on the subject, the book features: * Case studies from fields such as aerospace, automotive, mining, electronics, power plants, dikes, computer software, weapons, photocopiers, industrial furnaces, granite building cladding, chemistry, and aircraft engines * A logical organization according to the life cycle of a product or system * A unified format of discussion enhanced by tools, techniques, and models for drawing one's own conclusions * Pertinent exercises for reinforcement of ideas Of equal value to both students of reliability theory as well as professionals in industry, Case Studies in Reliability and Maintenance should be required reading for anyone seeking to understand how reliability and maintenance issues can be addressed and resolved in the real world.