Guidelines for Improving Plant Reliability Through Data Collection and Analysis

Guidelines for Improving Plant Reliability Through Data Collection and Analysis PDF

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2010-08-31

Total Pages: 210

ISBN-13: 0470935243

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Written by reliability data experts, the book gives plant managers and supervisors the guidance they need to collect, and use with confidence, process equipment reliability data for risk-based decisions. Focusing on the process industries, it provides the protocol and techniques to collect and organize high quality plant performance, maintenance, and repair data from your own operations, and includes methods and examples on how the data can be converted into useful information for engineering, maintenance, safety, and loss prevention. This data can be used for: facility reliability/availability assessments; making decisions on the need for redundant systems; improving equipment designs; selecting the best equipment for specific tasks; estimating required work force; benchmarking current efforts both frequency and time; integrating predictive and preventive maintenance effort; integrating shutdowns with production needs; quantifying risks; and minimizing human reliability issues.

Guidelines for Chemical Process Quantitative Risk Analysis

Guidelines for Chemical Process Quantitative Risk Analysis PDF

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2010-08-27

Total Pages: 784

ISBN-13: 0470935413

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Chemical process quantitative risk analysis (CPQRA) as applied to the CPI was first fully described in the first edition of this CCPS Guidelines book. This second edition is packed with information reflecting advances in this evolving methodology, and includes worked examples on a CD-ROM. CPQRA is used to identify incident scenarios and evaluate their risk by defining the probability of failure, the various consequences and the potential impact of those consequences. It is an invaluable methodology to evaluate these when qualitative analysis cannot provide adequate understanding and when more information is needed for risk management. This technique provides a means to evaluate acute hazards and alternative risk reduction strategies, and identify areas for cost-effective risk reduction. There are no simple answers when complex issues are concerned, but CPQRA2 offers a cogent, well-illustrated guide to applying these risk-analysis techniques, particularly to risk control studies. Special Details: Includes CD-ROM with example problems worked using Excel and Quattro Pro. For use with Windows 95, 98, and NT.

Guidelines for Initiating Events and Independent Protection Layers in Layer of Protection Analysis

Guidelines for Initiating Events and Independent Protection Layers in Layer of Protection Analysis PDF

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2015-02-02

Total Pages: 384

ISBN-13: 1118948726

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The book is a guide for Layers of Protection Analysis (LOPA)practitioners. It explains the onion skin modeland in particular, how it relates to the use of LOPA and the needfor non-safety instrumented independent protection layers. Itprovides specific guidance on Independent Protection Layers (IPLs)that are not Safety Instrumented Systems (SIS). Using theLOPA methodology, companies typically take credit for riskreductions accomplished through non-SIS alternatives; i.e.administrative procedures, equipment design, etc. Itaddresses issues such as how to ensure the effectiveness andmaintain reliability for administrative controls or“inherently safer, passive” concepts. This book will address how the fields of Human ReliabilityAnalysis, Fault Tree Analysis, Inherent Safety, Audits andAssessments, Maintenance, and Emergency Response relate to LOPA andSIS. The book will separate IPL’s into categories such as thefollowing: Inherent Safety eliminates a scenario or fundamentally reduces a hazard Preventive/Proactive prevents initiating event from occurring such as enhancedmaintenance Preventive/Active stops chain of events after initiating event occurs but beforean incident has occurred such as high level in a tank shutting offthe pump. Mitigation (active or passive) minimizes impact once an incident has occurred such as closingblock valves once LEL is detected in the dike (active) or the dikepreventing contamination of groundwater (passive).

Guidelines for Initiating Events and Independent Protection Layers in Layer of Protection Analysis

Guidelines for Initiating Events and Independent Protection Layers in Layer of Protection Analysis PDF

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2015-02-03

Total Pages: 384

ISBN-13: 1118948718

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The book is a guide for Layers of Protection Analysis (LOPA)practitioners. It explains the onion skin modeland in particular, how it relates to the use of LOPA and the needfor non-safety instrumented independent protection layers. Itprovides specific guidance on Independent Protection Layers (IPLs)that are not Safety Instrumented Systems (SIS). Using theLOPA methodology, companies typically take credit for riskreductions accomplished through non-SIS alternatives; i.e.administrative procedures, equipment design, etc. Itaddresses issues such as how to ensure the effectiveness andmaintain reliability for administrative controls or“inherently safer, passive” concepts. This book will address how the fields of Human ReliabilityAnalysis, Fault Tree Analysis, Inherent Safety, Audits andAssessments, Maintenance, and Emergency Response relate to LOPA andSIS. The book will separate IPL’s into categories such as thefollowing: Inherent Safety eliminates a scenario or fundamentally reduces a hazard Preventive/Proactive prevents initiating event from occurring such as enhancedmaintenance Preventive/Active stops chain of events after initiating event occurs but beforean incident has occurred such as high level in a tank shutting offthe pump. Mitigation (active or passive) minimizes impact once an incident has occurred such as closingblock valves once LEL is detected in the dike (active) or the dikepreventing contamination of groundwater (passive).

Risk Analysis

Risk Analysis PDF

Author: Jean-Marie Flaus

Publisher: John Wiley & Sons

Published: 2013-08-05

Total Pages: 369

ISBN-13: 1118789997

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An overview of the methods used for risk analysis in a variety of industrial sectors, with a particular focus on the consideration of human aspects, this book provides a definition of all the fundamental notions associated with risks and risk management, as well as clearly placing the discipline of risk analysis within the broader context of risk management processes. The author begins by presenting a certain number of basic concepts, followed by the general principle of risk analysis. He then moves on to examine the ISO31000 standard, which provides a specification for the implementation of a risk management approach. The ability to represent the information we use is crucial, so the representation of knowledge, covering both information concerning the risk occurrence mechanism and details of the system under scrutiny, is also considered. The different analysis methods are then presented, firstly for the identification of risks, then for their analysis in terms of cause and effect, and finally for the implementation of safety measures. Concrete examples are given throughout the book and the methodology and method can be applied to various fields (industry, health, organization, technical systems). Contents Part 1. General Concepts and Principles 1. Introduction. 2. Basic Notions. 3. Principles of Risk Analysis Methods. 4. The Risk Management Process (ISO31000). Part 2. Knowledge Representation 5. Modeling Risk. 6. Measuring the Importance of a Risk. 7. Modeling of Systems for Risk Analysis. Part 3. Risk Analysis Method 8. Preliminary Hazard Analysis. 9. Failure Mode and Effects Analysis. 10. Deviation Analysis Using the HAZOP Method. 11. The Systemic and Organized Risk Analysis Method. 12. Fault Tree Analysis. 13. Event Tree and Bow-Tie Diagram Analysis. 14. Human Reliability Analysis. 15. Barrier Analysis and Layer of Protection Analysis. Part 4. Appendices Appendix 1. Occupational Hazard Checklists. Appendix 2. Causal Tree Analysis. Appendix 3. A Few Reminders on the Theory of Probability. Appendix 4. Useful Notions in Reliability Theory. Appendix 5. Data Sources for Reliability. Appendix 6. A Few Approaches for System Modelling. Appendix 7. CaseStudy: Chemical Process. Appendix 8. XRisk Software. About the Authors Jean-Marie Flaus is Professor at Joseph Fourier University in Grenoble, France.

Environmental Health and Hazard Risk Assessment

Environmental Health and Hazard Risk Assessment PDF

Author: Louis Theodore

Publisher: CRC Press

Published: 2017-12-19

Total Pages: 639

ISBN-13: 1351832905

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Environmental Health and Hazard Risk Assessment: Principles and Calculations explains how to evaluate and apply environmental health and hazard risk assessment calculations in a variety of real-life settings. Using a wealth of examples and case studies, the book helps readers develop both a theoretical understanding and a working knowledge of the principles of health, safety, and accident management. Learn the Fundamentals of Health, Safety, and Accident Management The book takes a pragmatic approach to risk assessment, identifying problems and outlining solutions. Organized into four parts, the text: Presents an overview of the history of environmental health and hazard problems, legal considerations, and emergency planning and response Tackles the broad subject of health risk assessment, discussing toxicology, exposure, and health risk characterization Examines hazard risk assessment in significant detail—from problem identification, probability, consequence, and characterization of hazards/accidents to the fundamentals of applicable statistics theory Uses case studies to demonstrate the applications and calculations of risk analysis for real systems Incorporate Health and Safety in Process Design The book assumes only a basic background in physics, chemistry, and mathematics, making it suitable for students and those new to the field. It is also a valuable reference for practicing engineers, scientists, technicians, technical managers, and others tasked with ensuring that plant and equipment operations meet applicable standards and regulations. A clear and comprehensive resource, this book offers guidance for those who want to reduce or eliminate the environmental health effects and accidents that can result in loss of life, materials, and property.