Unit Manufacturing Processes

Unit Manufacturing Processes PDF

Author: National Research Council

Publisher: National Academies Press

Published: 1995-01-03

Total Pages: 228

ISBN-13: 0309176670

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Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.

Metal Forming

Metal Forming PDF

Author: Taylan Altan

Publisher: ASM International(OH)

Published: 1983

Total Pages: 384

ISBN-13:

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Briefly reviews the basic principles of metal forming but major emphasis is on the latest developments in the design of metal-forming operations and tooling. Discusses the position of metal forming in manufacturing and considers a metal-forming process as a system consisting of several interacting variables. Includes an overall review and classification of all metal-forming processes. The fundamentals of plastic deformation - metal flow, flow stress of metals and yield criteria - are discussed, as are significant practical variables of metal- forming processes such as friction, temperatures and forming machines and their characteristics. Examines approximate methods of analyzing simple forming operations, then looks at massive forming processes such as closed-die forging, hot extrusion, cold forging/ extrusion, rolling and drawing (discussion includes the prediction of stresses and load in each process and applications of computer-aided techniques). Recent developments in metal-forming technology, including CAD/CAM for die design and manufacture, are discussed, and a review of the latest trends in metal flow analysis and simulations.

Fundamentals and Engineering of Severe Plastic Deformation

Fundamentals and Engineering of Severe Plastic Deformation PDF

Author: Vladimir M. Segal

Publisher:

Published: 2010

Total Pages: 0

ISBN-13: 9781616681906

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Recent extensive activity on severe plastic deformation (SPD) as a new materials processing technology has generated vast experimental and analytical amounts of information. However, there is still a strong need for a multidisciplinary understanding of SPD. This book consists of in-depth analyses of the fundamentals and engineering of SPD on processing mechanics, the micro-mechanics of plastic deformation and the physics of the structure-properties relationship. This book bridges the gap between existing approaches, resolves certain controversies, and provides a united description of SPD at different scales.

Metal Shaping Processes

Metal Shaping Processes PDF

Author: Vukota Boljanovic

Publisher: Industrial Press Inc.

Published: 2010

Total Pages: 454

ISBN-13: 9780831133801

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As the only comprehensive text focusing on metal shaping processes, which are still the most widely used processes in the manufacture of products and structures, Metal Shaping Processes carefully presents the fundamentals of metal shaping processes with their relevant applications. The treatment of the subject matter is adequately descriptive for those unfamiliar with the various processes and yet is sufficiently analytical for an introductory academic course in manufacturing. The text, as well as the numerous formulas and illustrations in each chapter, clearly show that shaping processes, as a part of manufacturing engineering, are a complex and interdisciplinary subject. The topics are organized and presented in such a manner that they motivate and challenge students to present technically and economically viable solutions to a wide variety of questions and problems, including product design. It is the perfect textbook for students in mechanical, industrial, and manufacturing engineering programs at both the Associate Degree and Bachelor Degree programs, as well a valuable reference for manufacturing engineers (those who design, execute and maintain the equipment and tools); process engineers (those who plan and engineer the manufacturing steps, equipment, and tooling needed in production); manufacturing managers and supervisors; product design engineers; and maintenance and reliability managers and technicians. Each chapter begins with a brief highlighted outline of the topics to be described. Carefully presents the fundamentals of the particular metal-shaping process with its relevant applications within each chapter, so that the student and teacher can clearly assess the capabilities, limitation, and potentials of the process and its competitive aspects. Features sections on product design considerations, which present guidelines on design for manufacturing in many of the chapters. Offers practical, understandable explanations, even for complex processes. Includes text entries that are coded as in an outline, with these numerical designations carried over the 320 related illustrations for easy cross-referencing. Provides a dual (ISO and USA) unit system. Contains end-of-chapter Review Questions. Includes a chapter on sheet metalworking covering cutting processes; bending process; tubes and pipe bending; deep drawing processes; other sheet metal forming process (stretch forming, spinning, rubber forming, and superplatic forming and diffusion bonding). Provides a useful die classification with 15 illustrations and description; presses for sheet metalworking; and high energy-rate forming processes. A chapter on nontraditional manufacturing process discusses such important processes as mechanical energy processes (ultrasonic machining, water jet cutting); electrochemical machining processes (electrochemical machining, electrochemical grinding); thermal energy processes (electric discharge processes, laser beam machining, electron beam machining); and chemical processes (chemical milling).

Metal Deformation Processing

Metal Deformation Processing PDF

Author: F. W. Boulger

Publisher:

Published: 1964

Total Pages: 182

ISBN-13:

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As part of the Metalworking Process and Equipment Program, a survey was conducted to collect and summarize information on deformation characteristics of metals and their effect on processing operations. This report presents information obtained from reports on Governmentsponsored work and from articles in technical publications. The report covers eight subjects: extrusion, forging, rolling, thermal mechanical variables affecting the properties of refractory metals and alloys, development of preferred orientations, anisotropy of strength and ductility, high-strain-rate deformation, and strain aging. In order to be useful to engineering students and production engineers the topics are treated in two ways. Generalized discussions of common processes point out why specific variables must be modified in order to deform certain types of metals satisfactorily. When practical, data on the more-difficultto-form metals are used to illustrate the principles, limitations, and effects of the processes. The objective is to help the non-specialist recognize the implications of specific findings and to apply them to specific operations. (Author).

Mechanics of Sheet Metal Forming

Mechanics of Sheet Metal Forming PDF

Author: D. Koistinen

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 412

ISBN-13: 1461328802

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This volume records the proceedings of an international symposium on "ME CHANICS OF SHEET METAL FORMING: Material Behavior and Deformation Analysis." It was sponsored and held at the General Motors Research Labora tories on October 17-18, 1977. This symposium was the twenty-first in an annual series. The objective of this symposium was to discuss the research frontiers in experimental and theoretical methods of sheet metal forming analysis and, also, to determine directions of future research to advance technology that would be useful in metal stamping plants. Metal deformation analyses which provide guide lines for metal flanging are already in use. Moreover, recent advances in computer techniques for solving plastic flow equations and in measurements of material parameters are leading to dynamic models of many stamping operations. These models would accurately predict the stresses and strains in the sheet as a function of punch travel. They would provide the engineer with the knowledge he needs to improve die designs. The symposium papers were organized into five sessions: the state of the art, constitutive relations of sheet metal, role of friction, sheet metal formability, and deformation analysis of stamping operations. We believe this volume not only summarizes the various viewpoints at the time of the symposium, but also pro vides an outlook for materials and mechanics research in the future.

Fundamentals of Metal-Matrix Composites

Fundamentals of Metal-Matrix Composites PDF

Author: Subra Suresh

Publisher: Elsevier

Published: 2013-10-22

Total Pages: 353

ISBN-13: 0080523714

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`Metal-Matrix Composites' are being used or considered for use in a variety of applications in the automotive, aerospace and sporting goods industries. This book contains sixteen chapters, all written by leading experts in the filed, which focus on the processing, microstructure and characterization, mechanics and micromechanics of deformation, mechanics and micromechanics of damage and fracture, and practical applications of a wide variety of metal composites.A particularly noteworthy feature of this authoritative volume is its collection of state-of-the-art reviews of the relationships among processing, microstructural evolution, micromechanics of deformation and overall mechanical response.

Severe Plastic Deformation

Severe Plastic Deformation PDF

Author: Ghader Faraji

Publisher: Elsevier

Published: 2018-07-14

Total Pages: 324

ISBN-13: 0128135670

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Severe Plastic Deformation: Methods, Processing and Properties examines all severe plastic deformation techniques developed over the past two decades, exploring the appropriate severe plastic deformation method for a particular case. The book offers an overview of these methods, introduces ultrafine-grained and nano-grained metals and methods for various bulk, sheet, tubular and large size samples, reviews effective parameters to make a severe plastic deformation method better, from property (mechanical) and processing (cost, time, load, etc.) viewpoints, discusses mechanical, physical and chemical properties of UFG and NS metals, and concludes with various applications for these methods. Over the last several decades, a large number of severe plastic deformation methods have been developed for processing a wide array of metals for superior properties, making this a timely resource. Collects all severe plastic deformation methods in a unique reference Compares severe plastic deformation methods from several viewpoints, including processing and final property Classifies severe plastic deformation methods based on the sample shape and mechanics, as well as the properties achieved in the processed metal Introduces ultrafine-grained and nano-grained metals and methods for various bulk, sheet, tubular and large size samples