Experimental Evaluation of Full Depth Precast/prestressed Concrete Bridge Deck Panels

Experimental Evaluation of Full Depth Precast/prestressed Concrete Bridge Deck Panels PDF

Author: Mohsen A. Issa

Publisher:

Published: 2002

Total Pages: 278

ISBN-13:

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A literature review concerning the objectives of the project was completed. A significant number of published papers, reports, etc., were examined to determine the effectiveness of full depth precast panels for bridge deck replacement. A detailed description of the experimental methodology was developed which includes design and fabrication of the panels and assembly of the bridge. The design and construction process was carried out in cooperation with the project Technical Review Panel. The major components of the bridge deck system were investigated. This includes the transverse joints and the different materials within the joint as well as composite action. The materials investigated within the joint were polymer concrete, non-shrink grout, and set-45 for the transverse joint. The transverse joints were subjected to direct shear tests, direct tension tests, and flexure tests. These tests exhibited the excellent behavior of the system in terms of strength and failure modes. Shear key tests were also conducted. The shear connection study focused on investigating the composite behavior of the system based on varying the number of shear studs within a respective pocket as well as varying the number of pockets within a respective panel. The results indicated that this shear connection is extremely efficient in rendering the system under full composite action. Finite element analysis was conducted to determine the behavior of the shear connection prior to initiation of the actual full scale tests. In addition, finite element analysis was also performed with respect to the transverse joint tests in an effort to determine the behavior of the joints prior to actual testing. The most significant phase of the project was testing a full-scale model. The bridge was assembled in accordance with the procedures developed as part of the study on full-depth precast panels and the results obtained through this research. The system proved its effectiveness in withstanding the applied loading that exceeded eight times the truck loading in addition to the maximum negative and positive moment application. Only hairline cracking was observed in the deck at the maximum applied load. Of most significance was the fact that full composite action was achieved between the precast panels and the steel supporting system, and the exceptional performance of the transverse joint between adjacent panels.

Experimental and Analytical Investigation of Full-depth Precast Deck Panels on Prestressed I-girders

Experimental and Analytical Investigation of Full-depth Precast Deck Panels on Prestressed I-girders PDF

Author: Sean Robert Sullivan

Publisher:

Published: 2008

Total Pages: 81

ISBN-13:

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A bridge with precast bridge deck panels was built at the Virginia Tech Structures Laboratory to examine constructibility issues, creep and shrinkage behavior, and strength and fatigue performance of transverse joints, different types of shear connectors, and different shear pocket spacings. The bridge consisted of two AASHTO type II girders, 40 ft long and simply supported, and five precast bridge deck panels. Two of the transverse joints were epoxied male-female joints and the other two transverse joints were grouted female-female joints. Two different pocket spacings were studied: 4 ft pocket spacing and 2 ft pocket spacing. Two different shear connector types were studied: hooked reinforcing bars and a new shear stud detail that can be used with concrete girders. The construction process was well documented. The changes in strain in the girders and deck were examined and compared to a finite element model to examine the effects of differential creep and shrinkage. After the finite element model verification study, the model was used to predict the long term stresses in the deck and determine if the initial level of post-tensioning was adequate to keep the transverse joints in compression throughout the estimated service life of the bridge. Cyclic loading tests and flexural strength tests were performed to examine performance of the different pocket spacings, shear connector types and transverse joint configurations. A finite element study examined the performance of the AASHTO LRFD shear friction equation for the design of the horizontal shear connectors. The initial level of post-tensioning in the bridge was adequate to keep the transverse joints in compression throughout the service life of the bridge. Both types of pocket spacings and shear connectors performed exceptionally well. The AASHTO LRFD shear friction equation was shown to be applicable to deck panel systems and was conservative for determining the number of shear connectors required in each pocket. A recommended design and detailing procedure was developed for the shear connectors and shear pockets.

Structural Performance of a Full-depth Precast Concrete Bridge Deck System

Structural Performance of a Full-depth Precast Concrete Bridge Deck System PDF

Author: Thomas Mander

Publisher:

Published: 2010

Total Pages:

ISBN-13:

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Throughout the United States accelerated bridge construction is becoming increasingly popular to meet growing transportation demands while keeping construction time and costs to a minimum. This research focuses on eliminating the need to form full-depth concrete bridge deck overhangs, accelerating the construction of concrete bridge decks, by using full-depth precast prestressed concrete deck panels. Full-depth precast overhang panels in combination with cast-in-place (CIP) reinforced concrete are experimentally and analytically investigated to assess the structural performance. Experimental loaddeformation behavior for factored AASHTO LRFD design load limits is examined followed by the collapse capacity of the panel-to-panel seam that exists in the system. Adequate strength and stiffness of the proposed full-depth panels deem the design safe for implementation for the Rock Creek Bridge in Fort Worth, Texas. New failure theories are derived for interior and exterior bridge deck spans as present code-based predictions provide poor estimates of the ultimate capacity. A compound shear-flexure failure occurs at interior bays between the CIP topping and stay-in-place (SIP) panel. Overhang failure loads are characterized as a mixed failure of flexure on the loaded panel and shear at the panel-to-panel seam. Based on these results design recommendations are presented to optimize the reinforcing steel layout used in concrete bridge decks.

Composite Precast Prestressed Concrete Bridge Slabs

Composite Precast Prestressed Concrete Bridge Slabs PDF

Author: R.E. Abendroth

Publisher:

Published: 1991

Total Pages: 218

ISBN-13:

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Precast prestressed concrete panels have been used as subdecks in bridge construction in Iowa and other states. To investigate the performance of these types of composite slabs at locations adjacent to abutment and pier diaphragms in skewed bridges, a research project which involved surveys of design agencies and precast producers, field inspections of existing bridges, analytical studies, and experimental testing was conducted. The survey results from the design agencies and panel producers showed that standardization of precast panel construction would be desirable, that additional inspections at the precast plant and at the bridge site would be beneficial, and that some form of economical study should be undertaken to determine actual cost savings associated with composite slab construction. Three bridges in Hardin County, Iowa were inspected to observe general geometric relationships, construction details, and to note the visual condition of the bridges. Hairline cracks beneath several of the prestressing strands in many of the precast panels were observed, and a slight discoloration of the concrete was seen beneath most of the strands. Also, some rust staining was visible at isolated locations on several panels. Based on the findings of these inspections, future inspections are recommended to monitor the condition of these and other bridges constructed with precast panel subdecks. Five full-scale composite slab specimens were constructed in the Structural Engineering Laboratory at Iowa State University. One specimen modeled bridge deck conditions which are not adjacent to abutment or pier diaphragms, and the other four specimens represented the geometric conditions which occur for skewed diaphragms of 0, 15, 30, and 40 degrees. The specimens were subjected to wheel loads of service and factored level magnitudes at many locations on the slab surface and to concentrated loads which produced failure of the composite slab. The measured slab deflections and bending strains at both service and factored load levels compared reasonably well with the results predicted by simplified Finite element analyses of the specimens. To analytically evaluate the nominal strength for a composite slab specimen, yield-line and punching shear theories were applied. Yield-line limit loads were computed using the crack patterns generated during an ultimate strength test. In most cases, these analyses indicated that the failure mode was not flexural. Since the punching shear limit loads in most instances were close to the failure loads, and since the failure surfaces immediately adjacent to the wheel load footprint appeared to be a truncated prism shape, the probable failure mode for all of the specimens was punching shear. The development lengths for the prestressing strands in the rectangular and trapezoidal shaped panels was qualitatively investigated by monitoring strand slippage at the ends of selected prestressing strands. The initial strand transfer length was established experimentally by monitoring concrete strains during strand detensioning, and this length was verified analytically by a finite element analysis. Even though the computed strand embedment lengths in the panels were not sufficient to fully develop the ultimate strand stress, sufficient stab strength existed. Composite behavior for the slab specimens was evaluated by monitoring slippage between a panel and the topping slab and by computation of the difference in the flexural strains between the top of the precast panel and the underside of the topping slab at various locations. Prior to the failure of a composite slab specimen, a localized loss of composite behavior was detected. The static load strength performance of the composite slab specimens significantly exceeded the design load requirements. Even with skew angles of up to 40 degrees, the nominal strength of the slabs did not appear to be affected when the ultimate strength test load was positioned on the portion of each slab containing the trapezoidal-shaped panel. At service and factored level loads, the joint between precast panels did not appear to influence the load distribution along the length of the specimens. Based on the static load strength of the composite slab specimens, the continued use of precast panels as subdecks in bridge deck construction is recommended.