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Designing Plastic Parts for Assembly

Author: Paul A. Tres

Publisher: Hanser Publications

Published: 2017

Total Pages: 448

ISBN-13:

"Designing Plastic Parts for Assembly" provides an excellent tool for both seasoned part designers and novices to the field, facilitating cost effective design decisions and ensuring that the plastic parts and products will stand up under use. The detailed yet simplified discussion of material selection, manufacturing techniques, and assembly procedures will enable the reader to evaluate plastic materials and to adequately design plastic parts for assembly. The book describes good joint design and implementation, the geometry and nature of the component parts, the types of load involved, and other basic information necessary in order to work successfully in this field. Throughout, the treatment is practice-oriented and focused on everyday problems and situations. The 7th edition introduces a completely new chapter on overmolding and in-mold assembly, as well as a new chapter on bonding, including accompanying examples. Laser molding and ultrasonics coverage are also brought up to date, with illustrative case histories. Contents: - Understanding Plastic Materials - Understanding Safety Factors - Strength of Materials for Plastics - Nonlinear Considerations - Assembly Techniques for Plastics - Press Fitting - Living Hinges - Snap Fitting - Bonding - In-Mold Assembly.

Plastic Part Design for Injection Molding

Author: Robert A. Malloy

Publisher:

Published: 2011

Total Pages: 549

ISBN-13: 9783446404687

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The goal of the book is to assist the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for the production of plastic parts, a full understanding of the integrated design process presented is essential to achieving economic and functional design goals. Features over 425 drawings and photographs.

Plastic Component Design

Author: Paul D. Q. Campbell

Publisher: Industrial Press Inc.

Published: 1996

Total Pages: 266

ISBN-13: 9780831130657

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This book is for the industrial designer interested in the applications of plastics in products and industry. It explains how different plastics are processed, and it contains extensive examples of common and unusual plastic components and products with an explanation of how they are manufactured. Every year, more products are being replaced or augmented by the same product made from plastic, and this trend has resulted in much debate about the effectiveness of plastic replacements. Today's plastics can be designed to operate in all weather conditions and chemical surroundings. They can be economically produced for short run part production or readily adapted to high quantity production, and they can be cut, glued, tapped, or machined by traditional methods to suit design needs. Explains how to choose the best processing method, what fastening or joining methods can be used, and how to use the characteristics of a plastic to judge its suitability for an application. Covers all major contemporary molding processes. Discusses, in detail, important topics such as surface finish and special effects.

Designing Successful Products with Plastics

Author: Mark T. MacLean-Blevins

Publisher: William Andrew

Published: 2017-08-28

Total Pages: 324

ISBN-13: 0323446485

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Designing Successful Products with Plastics: Fundamentals of Plastic Part Design provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. The book shows how integrating four key choices—materials, processes, tooling and design—in every design decision allows the designer to fully vet and optimize the design. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This approach will bridge the gap between the industrial designer, tasked with the ‘big picture’ product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. Bridges the gap between the industrial designer working on product design and use, and the part designer working on detailed part design for manufacture Enables designers to establish a solid foundation for new product development on the ‘four pillars’ of the process: materials, processes, tooling, and design Provides a hierarchy and roadmap through creative product design and implementation, so engineers can translate a product from creative concept through to realization and commercialization

Plastic Part Design for Injection Molding

Author: Robert A. Malloy

Publisher:

Published: 1994-01-01

Total Pages: 460

ISBN-13: 9783446159563

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This overview assists the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for plastic parts, a full understanding of the integrated design process presented is essential to achieving economy and functional design.

Introduction to Plastics Engineering

Author: Vijay K. Stokes

Publisher: John Wiley & Sons

Published: 2020-04-02

Total Pages: 1627

ISBN-13: 1119536529

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The authoritative introduction to all aspects of plastics engineering — offering both academic and industry perspectives in one complete volume. Introduction to Plastics Engineering provides a self-contained introduction to plastics engineering. A unique synergistic approach explores all aspects of material use — concepts, mechanics, materials, part design, part fabrication, and assembly — required for converting plastic materials, mainly in the form of small pellets, into useful products. Thermoplastics, thermosets, elastomers, and advanced composites, the four disparate application areas of polymers normally treated as separate subjects, are covered together. Divided into five parts — Concepts, Mechanics, Materials, Part Processing and Assembly, and Material Systems — this inclusive volume enables readers to gain a well-rounded, foundational knowledge of plastics engineering. Chapters cover topics including the structure of polymers, how concepts from polymer physics explain the macro behavior of plastics, evolving concepts for plastics use, simple mechanics principles and their role in plastics engineering, models for the behavior of solids and fluids, and the mechanisms underlying the stiffening of plastics by embedded fibers. Drawing from his over fifty years in both academia and industry, Author Vijay Stokes uses the synergy between fundamentals and applications to provide a more meaningful introduction to plastics. Examines every facet of plastics engineering from materials and fabrication methods to advanced composites Provides accurate, up-to-date information for students and engineers both new to plastics and highly experienced with them Offers a practical guide to large number of materials and their applications Addresses current issues for mechanical design, part performance, and part fabrication Introduction to Plastics Engineering is an ideal text for practicing engineers, researchers, and students in mechanical and plastics engineering and related industries.

Plastic Part Technology

Author: Edward A. Muccio

Publisher: ASM International

Published: 1991-01-01

Total Pages: 322

ISBN-13: 9781615032464

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This book focuses on the technology involved in using plastics, explaining the key areas of plastic materials, plastic product design, plastic processing, plastic end-use markets, and issues within the plastics industry, that are critical to working and communicating within the plastics industry .

Industrial Design of Plastics Products

Author: M. Joseph Gordon

Publisher: Wiley-Interscience

Published: 2003

Total Pages: 600

ISBN-13:

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The most comprehensive volume to date on the design and manufacture of plastics Plastic product design relies on the same formulas and procedures used for the design of metal, yet plastics are unique building materials that require more in-depth knowledge to produce acceptable results. Plastic product designers must address specific quality control concerns in order to produce quality products at acceptable costs. Covering the many variables that impact the success of a plastics manufacturing program, Industrial Design of Plastics Products provides a complete resource for the efficient design and production of plastics. Industrial Design of Plastics Products lists all steps necessary for effectively designing a plastic product for any industry. Physical properties and agency codes are listed, as well as full checklists for all areas of product design, contract, material selection, assembly techniques, manufacture, tooling, decoration, and shipping. The text also offers a list of examples with corresponding case studies to illustrate key concepts. Other features of this comprehensive volume include: * An easy-to-understand list of requirements for establishing a manufacturing program * A discussion of how material properties should be analyzed to achieve a product with the correct properties * A full set of design equations, including examples of how they should be used and considered when designing a plastic product Successful plastic product design involves using the design team method to determine which material, mold, and process is best to manufacture a product. Industrial Design of Plastics Products provides a more detailed treatment in the basics of the subject than any other available resource, proving invaluable to design, chemical, and electrical engineers; materials scientists; and plastics manufacturers.

Plastics Design Handbook

Author: Marlene G. Rosato

Publisher: Springer Science & Business Media

Published: 2013-11-27

Total Pages: 697

ISBN-13: 1461513995

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This book provides a simplified and practical approach to designing with plastics that funda mentally relates to the load, temperature, time, and environment subjected to a product. It will provide the basic behaviors in what to consider when designing plastic products to meet performance and cost requirements. Important aspects are presented such as understanding the advantages of different shapes and how they influence designs. Information is concise, comprehensive, and practical. Review includes designing with plastics based on material and process behaviors. As de signing with any materials (plastic, steel, aluminum, wood, etc.) it is important to know their behaviors in order to maximize product performance-to-cost efficiency. Examples of many different designed products are reviewed. They range from toys to medical devices to cars to boats to underwater devices to containers to springs to pipes to buildings to aircraft to space craft. The reader's product to be designed can directly or indirectly be related to product design reviews in the book. Important are behaviors associated and interrelated with plastic materials (thermoplastics, thermosets, elastomers, reinforced plastics, etc.) and fabricating processes (extrusion, injec tion molding, blow molding, forming, foaming, rotational molding, etc.). They are presented so that the technical or non-technical reader can readily understand the interrelationships.

Designing with Plastics

Author: Gunter Erhard

Publisher: Carl Hanser Verlag GmbH Co KG

Published: 2013-03-18

Total Pages: 530

ISBN-13: 3446412824

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"Designing with Plastics" is an indispensable tool for every engineer and designer working with plastic materials. It will assist in the development of plastic parts that are not only functional and esthetically pleasing but also manufacturable while meeting ever increasing end-use requirements. The short but concise introduction into the specific properties of this material class focuses on the practical needs of the designer and lays the foundation for the following in-depth discussion of part design suitable for production and the intended end-use application. Numerous detailed examples highlight practical tips and rules of thumb for successful part design. Content: - Structure and Properties - Properties of Generic Polymeric Materials - Physical Properties - Characteristic Values - Test Methods and Procedures - Geometrically Simple Structural Parts under Static Loads - Design and Material Considerations for Parts Subjected to Mechanical Loads - Designing for Production - Flexing Elements - Mechanical Fasteners - Ribbed Structures - Gear Wheels - Friction Bearings - Wheels and Rollers