-PDF Download- Design Synthesis And Control Of A Mechanical Servo Press An Industrial Application EBOOK

DESIGN, SYNTHESIS AND CONTROL OF A MECHANICAL SERVO PRESS: AN INDUSTRIAL APPLICATION

Author:

Publisher: Dr. R. HALICIOGLU

Published:

Total Pages: 197

ISBN-13:

Abstract Due to precision, flexibility, simplicity in construction, easy control, higher speed and lower energy consumptions, servo presses have recently become popular in metal forming applications. Servo press technology combines the advantages of hydraulic and conventional mechanical presses without their drawbacks. This study presents design, construction and demonstration of a servo crank press system for metal forming operations. The research involves kinematics and motion optimization, dynamic modeling, structural design and analysis, servo motor selection, automation and control, and operational performances of the servo press. The press used in this work has a load capacity of 50 ton and stroke capacity of 200 mm. Firstly, optimized trajectories of ram scenarios are generated. Then dynamic modeling using Lagrange approach is presented. Next structural model is constructed, and Finite Element Analysis (FEA) of press parts are performed within safety limits. A servo motor with a reduction unit is selected based on dynamic model. After that a new automation system is developed, and Cascade Feed-Forward (CasFF) control is applied. Moreover, four motion scenarios (crank, dwell, link, and soft motion) are employed for the performance assessment of press. Finally, the dynamic model is verified by the experimental results. The research study is carried out under support and grant of an industrial project, aiming to provide know-how to industry and researchers. Key Words: Servo crank press, metal forming, motion design, dynamic modeling, system control

ROMANSY 23 - Robot Design, Dynamics and Control

Author: Gentiane Venture

Publisher: Springer Nature

Published: 2020-09-15

Total Pages: 591

ISBN-13: 3030583805

DOWNLOAD EBOOK →

This book highlights the latest innovations and applications in robotics, as presented by leading international researchers and engineers at the ROMANSY 2020, the 23rd CISM IFToMM Symposium on Theory and Practice of Robots and Manipulators. The ROMANSY symposium is the first established conference that focuses on robotics theory and research, rather than industrial aspects. Bringing together researchers from a broad range of countries, the symposium is held bi-annually and plays a vital role in the development of the theory and practice of robotics, as well as the mechanical sciences. ROMANSY 2020 marks the 23rd installment in a series that began in 1973. The event was also the first topic-specific conference of the IFToMM, though not exclusively intended for the IFToMM community.

Control Engineering Theory and Applications

Author: Jahangir Alam

Publisher: CRC Press

Published: 2022-11-17

Total Pages: 813

ISBN-13: 1000622274

DOWNLOAD EBOOK →

The book provides general knowledge of automatic control engineering and its applications. Providing an overview of control theory and systems, the chapters introduce transfer functions, modeling of control systems, automatic control systems, block diagrams, and signal flow graphs. While control system analysis and design are accompanied by root-locus methods and frequency response analyses, distributed control systems, nonlinarity in control systems including Z-transformation are also presented. With straightforward demonstrations, examples, and multiple-choice questions, this book can be used as a reference textbook for electrical and electronics engineering, computer control engineering, automation engineering, mechatronics engineering, mechanics, robotics, AI control systems, hydraulics, process engineering, safety control engineering, aeronautical and aerospace engineering, auto-pilot system, decision-making system, and stock exchange, and will be suitable for majors, non-majors, and experts in the field of science and technology.

Intelligent Diagnosis and Prognosis of Industrial Networked Systems

Author: Chee Khiang Pang

Publisher: CRC Press

Published: 2017-07-28

Total Pages: 332

ISBN-13: 1439840598

DOWNLOAD EBOOK →

In an era of intense competition where plant operating efficiencies must be maximized, downtime due to machinery failure has become more costly. To cut operating costs and increase revenues, industries have an urgent need to predict fault progression and remaining lifespan of industrial machines, processes, and systems. An engineer who mounts an acoustic sensor onto a spindle motor wants to know when the ball bearings will wear out without having to halt the ongoing milling processes. A scientist working on sensor networks wants to know which sensors are redundant and can be pruned off to save operational and computational overheads. These scenarios illustrate a need for new and unified perspectives in system analysis and design for engineering applications. Intelligent Diagnosis and Prognosis of Industrial Networked Systems proposes linear mathematical tool sets that can be applied to realistic engineering systems. The book offers an overview of the fundamentals of vectors, matrices, and linear systems theory required for intelligent diagnosis and prognosis of industrial networked systems. Building on this theory, it then develops automated mathematical machineries and formal decision software tools for real-world applications. The book includes portable tool sets for many industrial applications, including: Forecasting machine tool wear in industrial cutting machines Reduction of sensors and features for industrial fault detection and isolation (FDI) Identification of critical resonant modes in mechatronic systems for system design of R&D Probabilistic small-signal stability in large-scale interconnected power systems Discrete event command and control for military applications The book also proposes future directions for intelligent diagnosis and prognosis in energy-efficient manufacturing, life cycle assessment, and systems of systems architecture. Written in a concise and accessible style, it presents tools that are mathematically rigorous but not involved. Bridging academia, research, and industry, this reference supplies the know-how for engineers and managers making decisions about equipment maintenance, as well as researchers and students in the field.

The Mechanical Systems Design Handbook

Author: Yildirim Hurmuzlu

Publisher: CRC Press

Published: 2017-12-19

Total Pages: 762

ISBN-13: 1351836587

DOWNLOAD EBOOK →

With a specific focus on the needs of the designers and engineers in industrial settings, The Mechanical Systems Design Handbook: Modeling, Measurement, and Control presents a practical overview of basic issues associated with design and control of mechanical systems. In four sections, each edited by a renowned expert, this book answers diverse questions fundamental to the successful design and implementation of mechanical systems in a variety of applications. Manufacturing addresses design and control issues related to manufacturing systems. From fundamental design principles to control of discrete events, machine tools, and machining operations to polymer processing and precision manufacturing systems. Vibration Control explores a range of topics related to active vibration control, including piezoelectric networks, the boundary control method, and semi-active suspension systems. Aerospace Systems presents a detailed analysis of the mechanics and dynamics of tensegrity structures Robotics offers encyclopedic coverage of the control and design of robotic systems, including kinematics, dynamics, soft-computing techniques, and teleoperation. Mechanical systems designers and engineers have few resources dedicated to their particular and often unique problems. The Mechanical Systems Design Handbook clearly shows how theory applies to real world challenges and will be a welcomed and valuable addition to your library.

Industrial Servo Control Systems

Author: George W. Younkin

Publisher: CRC Press

Published: 2002-10-22

Total Pages: 400

ISBN-13: 9780203909454

DOWNLOAD EBOOK →

Written by a seasoned expert, this authoritative and informative guide presents the technologies in the calculation of brushless DC motor time constants, material on drive sizing, and case studies illustrating key topics. The author details hardware specifications related to the operation of machine service drives and outlines troubleshooting methods for problems concerning machine nonlinearities, inertia, drive stiffness, and friction. He highlights recently developed simulation methods used to predict, assess, and improve the performance of service systems and their components and covers the function and assembly of drive systems, drive resolutions, drive ratios, and duty cycles.

Ways of Thinking, Ways of Seeing

Author: Chris Bissell

Publisher: Springer Science & Business Media

Published: 2012-02-03

Total Pages: 240

ISBN-13: 3642252095

DOWNLOAD EBOOK →

This fascinating book examines some of the characteristics of technological/engineering models that are likely to be unfamiliar to those who are interested primarily in the history and philosophy of science and mathematics, and which differentiate technological models from scientific and mathematical ones. Themes that are highlighted include: • the role of language: the models developed for engineering design have resulted in new ways of talking about technological systems • communities of practice: related to the previous point, particular engineering communities have particular ways of sharing and developing knowledge • graphical (re)presentation: engineers have developed many ways of reducing quite complex mathematical models to more simple representations • reification: highly abstract mathematical models are turned into ‘objects’ that can be manipulated almost like components of a physical system • machines: not only the currently ubiquitous digital computer, but also older analogue devices – slide rules, physical models, wind tunnels and other small-scale simulators, as well as mechanical, electrical and electronic analogue computers • mathematics and modelling as a bridging tool between disciplines This book studies primarily modelling in technological practice. It is worth noting that models of the type considered in the book are not always highly valued in formal engineering education at university level, which often takes an “applied science” approach close to that of the natural sciences (something that can result in disaffection on the part of students). Yet in an informal context, such as laboratories, industrial placements, and so on, a very different situation obtains. A number of chapters considers such epistemological aspects, as well as the status of different types of models within the engineering education community. The book will be of interest to practising engineers and technologists; sociologists of science and technology; and historians and philosophers of science and mathematics. It will also be written in a way that will be accessible to non-specialists.

Applied Mechanics Reviews

Author:

Publisher:

Published: 1970

Total Pages: 772

ISBN-13:

DOWNLOAD EBOOK →

Automatic Control

Author:

Publisher:

Published: 1954

Total Pages: 1600

ISBN-13:

DOWNLOAD EBOOK →

Novel Algorithms and Techniques in Telecommunications, Automation and Industrial Electronics

Author: Tarek Sobh

Publisher: Springer Science & Business Media

Published: 2008-08-15

Total Pages: 597

ISBN-13: 1402087373

DOWNLOAD EBOOK →

Novel Algorithms and Techniques in Telecommunications, Automation and Industrial Electronics includes a set of rigorously reviewed world-class manuscripts addressing and detailing state-of-the-art research projects in the areas of Industrial Electronics, Technology and Automation, Telecommunications and Networking. Novel Algorithms and Techniques in Telecommunications, Automation and Industrial Electronics includes selected papers form the conference proceedings of the International Conference on Industrial Electronics, Technology and Automation (IETA 2007) and International Conference on Telecommunications and Networking (TeNe 07) which were part of the International Joint Conferences on Computer, Information and Systems Sciences and Engineering (CISSE 2007).