Creating Level Pull

Creating Level Pull PDF

Author: Art Smalley

Publisher: Lean Enterprise Institute

Published: 2004

Total Pages: 128

ISBN-13: 0974322504

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The Creating Level Pull workbook shows you how to advance a lean transformation from a focus on isolated improvements to improving the entire plantwide production system by implementing a lean production control system. "The workbook is unique because it is a step-by-step case study on how to implement a level, pull-based production control system," said author Art Smalley. This is a new step towards 'system kaizen that is not yet well understood outside of Toyota.The lean efforts at most companies focus on "point kaizen" (e.g., reducing set up times, implementing 5S, etc.) that improves a small portion of the value stream running from raw materials to finished products. Or they focus on "flow kaizen" that improves the entire value stream for one product family. Creating Level Pull shows how companies can make the leap to "system kaizen" by introducing a lean production control system that ties together the flows of information and materials supporting every product family in a facility. With this system in place, each production activity requests precisely the materials it needs from the previous activity and demand from the customer is levelled to smooth production activities throughout the plant.[Source : 4e de couv.].

All About Pull Production

All About Pull Production PDF

Author: Christoph Roser

Publisher: Allaboutlean.com Publishing

Published: 2021-04-03

Total Pages: 442

ISBN-13: 9783963820281

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All About Pull Production is a practical guide for anyone looking to implement pull systems. It focuses on practical application and values functionality over theory, albeit it explains the underlying relations. It is not a high-level philosophical discussion of lean, but a book to help you roll up your sleeves and get the job done. It is written for the practitioner. If you are working in production or logistics and want to implement pull, then this book is for you. It also serves as a useful reference for students and researchers of lean manufacturing. With a foreword by John Shook. Praise for All About Pull Production "This book provides you the means to create supply systems for the rapidly evolving complexities of the twenty-first century, anywhere, in any industry."-John Shook, Chairman, Lean Global Network "Prof. Roser is the go-to source for anything about lean. With this comprehensive book on pull production he has written an authoritative work. Highly recommended for anyone interested in getting to the heart of Toyota's pull principle."-Dr. Torbjørn Netland, Professor of Production and Operations Management, ETH Zürich "This book explains pull production very well and in an excellent style. The book definitely demystifies pull. Without doubt, the book will be the go-to guide for both beginners and experienced practitioners."-Cheong Tsang, Bosch Plant Manager (Retired) "Readers will definitely obtain a lot of valuable insights and new ideas from this book on pull production."-Dr. Masaru Nakano, Professor, Keio University; Former Toyota Manager "This is by far the best in-depth exploration of pull. It is amazingly comprehensive, including warnings, common errors, and applicability of various pull systems. I am sure that it will become THE standard reference book on pull systems."-Dr. John Bicheno, Emeritus Professor of Lean Enterprise, University of Buckingham "This book presents pull production control in a comprehensive and practice-oriented way for students and practitioners alike."-Dr.-Ing. Jochen Deuse, Professor, Head of Institute of Production Systems, TU Dortmund University; Director Centre for Advanced Manufacturing, University of Technology Sydney "The book provides well structured, in-depth insights in the application of pull systems, from Kanban to less-known but powerful alternatives. The book is a valuable source for students and practitioners in industry, from lean experts to production managers."-Dr.-Ing. Ralph Richter, Former Head of the Bosch Production System and Plant Manager at Bosch "With this deeply researched and considered book, Prof. Roser goes beyond the simple explanations of pull to reveal pull production in its compelling simplicity. The results provide a convincing case and trusty guide."-Peter Willats, Professor, University of Buckingham, Co-Founder, Kaizen Institute of Europe "Anyone considering a pull system should read this book."-Mark Warren, Manufacturing Engineer and Production Historian "What you have put together in this book is amazing-this may become your magnum opus in due course! It's going to be a great reference resource for practitioners and academics."-Dr. Rajan Suri, Emeritus Professor of Industrial Engineering, University of Wisconsin-Madison, Inventor of POLCA "This book is excellent material for understanding and using pull production. It is very informative and written in a very polite and pleasant personal style with good reflections and clarifications."-Dr. Björn Johansson, Professor of Sustainable Production, Chalmers University of Technology, Sweden

Lean Thinking

Lean Thinking PDF

Author: James P. Womack

Publisher: Simon and Schuster

Published: 2013-09-26

Total Pages: 400

ISBN-13: 1471111008

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Lean Thinking was launched in the fall of 1996, just in time for the recession of 1997. It told the story of how American, European, and Japanese firms applied a simple set of principles called 'lean thinking' to survive the recession of 1991 and grow steadily in sales and profits through 1996. Even though the recession of 1997 never happened, companies were starving for information on how to make themselves leaner and more efficient. Now we are dealing with the recession of 2001 and the financial meltdown of 2002. So what happened to the exemplar firms profiled in Lean Thinking? In the new fully revised edition of this bestselling book those pioneering lean thinkers are brought up to date. Authors James Womack and Daniel Jones offer new guidelines for lean thinking firms and bring their groundbreaking practices to a brand new generation of companies that are looking to stay one step ahead of the competition.

The Power of Pull

The Power of Pull PDF

Author: John Hagel

Publisher:

Published: 2012-12-04

Total Pages: 298

ISBN-13: 0465028764

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How we can effectively address our most pressing challenges in a rapidly changing and increasingly interdependent world.

Advances in Intelligent, Flexible, and Lean Management and Engineering

Advances in Intelligent, Flexible, and Lean Management and Engineering PDF

Author: Machado, Carolina

Publisher: IGI Global

Published: 2021-06-11

Total Pages: 295

ISBN-13: 1799857794

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In organizations today, knowledge on how to manage in a green environment is of a particular emphasis and is an important discussion topic amongst academics, researchers, and managers. Undertakings such as sustainability, not only in an environmental perspective but also in an organizational perspective; recycling; re-use; low costs; waste reduction; and high productivity are only some, among many others, that require a break in traditional management paradigms. Present organizations need to be managed with different models where innovation and change are key words as they drive the organization to success. At this level, green management appears as a new way to manage and understand organizations, making them more strategic and competitive in the markets where they are and where they will be in the future. Advances in Intelligent, Flexible, and Lean Management and Engineering introduces the newest models, theories, and tools along with the practices, policies, and strategies for management and engineering. This book reflects on the experiences and thoughts about the state-of-the-art research in the green management and engineering fields, as well as the future direction of this scope of research. It covers important topics such as green transformational leadership, artificial intelligence, production models, sustainable factories, and more. This book is an essential resource tool for engineers, executives, managers, economists, practitioners, researchers, academicians, and students looking for information on the advances in management and engineering for businesses.

Creating Mixed Model Value Streams

Creating Mixed Model Value Streams PDF

Author: Kevin J. Duggan

Publisher: CRC Press

Published: 2018-02-05

Total Pages: 258

ISBN-13: 1439868441

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Following in the footsteps of its bestselling predecessor, Kevin J. Duggan, an executive mentor and recognized authority on Lean and Operational Excellence, draws on more than 10 years of experience and learning to provide Creating Mixed Model Value Streams, Second Edition. This second edition takes a step-by-step approach to implementing Lean in c

Production Control Systems

Production Control Systems PDF

Author: Yacob Khojasteh

Publisher: Springer

Published: 2015-08-21

Total Pages: 105

ISBN-13: 4431551972

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Selecting a suitable production control policy is a challenging task for managers because the superiority of one control over the other is controversial. This book analyzes pull production systems and provides a guideline to choose and implement a proper control policy in production processes. By employing a proper control policy the maximum possible throughput of the production system can be achieved with the minimum work-in-process inventory. Kanban, CONWIP, and base-stock as wellknown pull control policies are analyzed and analytical comparisons among them in multistage serial and assembly production processes are presented. Illustrated by carefully chosen examples and supported by analytical solutions, discussions provided in the book clarify the complexity of the comparisons that show there is no general superiority among the control systems. Th e book explains which structural parameters decide the superiority of one control scheme to the others, and how they are related. Given a confi guration of parameters, such as processing times and number of cards employed in the system, the superior control policy can be selected.

Learning to See

Learning to See PDF

Author: Mike Rother

Publisher: Lean Enterprise Institute

Published: 2003

Total Pages: 115

ISBN-13: 0966784308

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Lean production is the gold standard in production systems, but has proven famously difficult to implement in North America. Mass production relies on large inventories, uses "push" processes and struggles with long lead times. Moving towards a system that eliminates muda ("waste") caused by overproduction, while challenging, proves necessary for improved efficiency. Often overlooked, value stream mapping is the essential planning stage for any Lean transformation. In Mike Rother and John Shook's essential guide, you follow the value stream mapping undertaken for Acme Stamping, for its current and future state. Fully illustrated and well-organized, Learning to See is a must-see for the value stream manager.

The Pull of Gravity

The Pull of Gravity PDF

Author: Gae Polisner

Publisher: Farrar, Straus and Giroux (BYR)

Published: 2011-05-10

Total Pages: 208

ISBN-13: 1429923156

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While Nick Gardner's family is falling apart, his best friend, Scooter, is dying from a freak disease. The Scoot's final wish is that Nick and their quirky classmate, Jaycee Amato, deliver a prized first-edition copy of Of Mice and Men to the Scoot's father. There's just one problem: the Scoot's father walked out years ago and hasn't been heard from since. So, guided by Steinbeck's life lessons, and with only the vaguest of plans, Nick and Jaycee set off to find him. Characters you'll want to become friends with and a narrative voice that sparkles with wit make this a truly original coming-of-age story.

Engineering Production-Grade Shiny Apps

Engineering Production-Grade Shiny Apps PDF

Author: Colin Fay

Publisher: CRC Press

Published: 2021-09-27

Total Pages: 372

ISBN-13: 1000389588

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From the Reviews "[This book] contains an excellent blend of both Shiny-specific topics ... and practical advice from software development that fits in nicely with Shiny apps. You will find many nuggets of wisdom sprinkled throughout these chapters...." Eric Nantz, Host of the R-Podcast and the Shiny Developer Series (from the Foreword) "[This] book is a gradual and pleasant invitation to the production-ready shiny apps world. It ...exposes a comprehensive and robust workflow powered by the {golem} package. [It] fills the not yet covered gap between shiny app development and deployment in such a thrilling way that it may be read in one sitting.... In the industry world, where processes robustness is a key toward productivity, this book will indubitably have a tremendous impact." David Granjon, Sr. Expert Data Science, Novartis Presented in full color, Engineering Production-Grade Shiny Apps helps people build production-grade shiny applications, by providing advice, tools, and a methodology to work on web applications with R. This book starts with an overview of the challenges which arise from any big web application project: organizing work, thinking about the user interface, the challenges of teamwork and the production environment. Then, it moves to a step-by-step methodology that goes from the idea to the end application. Each part of this process will cover in detail a series of tools and methods to use while building production-ready shiny applications. Finally, the book will end with a series of approaches and advice about optimizations for production. Features Focused on practical matters: This book does not cover Shiny concepts, but practical tools and methodologies to use for production. Based on experience: This book is a formalization of several years of experience building Shiny applications. Original content: This book presents new methodologies and tooling, not just a review of what already exists. Engineering Production-Grade Shiny Apps covers medium to advanced content about Shiny, so it will help people that are already familiar with building apps with Shiny, and who want to go one step further.