Corrosion of Weldments

Corrosion of Weldments PDF

Author: Joseph R. Davis

Publisher: ASM International

Published: 2006-01-01

Total Pages: 228

ISBN-13: 1615030514

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Corrosion failures of industrial components are commonly associated with welding. The reasons are many and varied. For example, welding may reduce the resistance to corrosion and environmentally assisted cracking by altering composition and microstructure, modifying mechanical properties, introducing residual stress, and creating physical defects. This book details the many forms of weld corrosion and the methods used to minimize weld corrosion. Chapters on specific alloys groups--carbon and alloy steels, stainless steels, high-nickel alloys, and nonferrous alloys--describe both general welding characteristics and the metallurgical factors that influence corrosion behavior. Corrosion problems associated with dissimilar metal weldments are also examined. Case histories document corrosion problems unique to specific industries including oil and gas, chemical processing, pulp and paper, and electric power. Special challenges caused by high-temperature environments are discussed. Commonly used methods to monitor weld corrosion and test methods for evaluation of intergranular, pitting, crevice, stress-corrosion cracking, and other forms of corrosion are also reviewed.

Welding Metallurgy of Stainless Steels

Welding Metallurgy of Stainless Steels PDF

Author: Erich Folkhard

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 289

ISBN-13: 3709189659

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When considering the operational performance of stainless steel weldments the most important points to consider are corrosion resistance, weld metal mechanical properties and the integrity ofthe weldedjoint. Mechanical and corrosion resistance properties are greatly influenced by the metallurgical processes that occur during welding or during heat treatment of welded components. This book is aimed, there fore, at providing information on the metallurgical problems that may be encountered during stainless steel welding. In this way we aim to help overcome a certain degree of insecurity that is often encountered in welding shops engaged in the welding of stainless steels and is often the cause of welding problems which may in some instances lead to the premature failure of the welded component. The metallurgical processes that occur during the welding of stainless steel are of a highly intricate nature. The present book focuses in particular on the signif icance of constitution diagrams, on the processes occurring during the solidification of weld metal and on the recrystallization and precipitation phenomena which take place in the area of the welds. There are specific chapters covering the hot cracking resistance during welding and the practical welding of a number of different stainless steel grades. In addition, recommendations are given as to the most suitable procedures to be followed in order to obtain maximum corrosion resistance and mechanical properties from the weldments.

Unmixed Zone in Arc Welds

Unmixed Zone in Arc Welds PDF

Author: Carl D. Lundin

Publisher:

Published: 1998-01-01

Total Pages: 98

ISBN-13: 9781581454352

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The nature and the effect of the unmixed zone in dissimilar fusion welds, especially its significance with regard to corrosion resistance, has been studied in this Welding Research Council-sponsored program. Three types of super-austenitic stainless steel (high Mo) (AL-6XN, 254SMO and 654SMO) and five types of fully austenitic nickel-based weld filler metals (Inconel 625, C-22, C-276, 686CPT, and P16) were evaluated. Shielded metal arc (SMA), gas metal arc (GMA), gas tungsten arc (GTA) (filler added), and gas tungsten arc (GTA) autogenous welding processes were used for fabricating weldments of each super-austenitic stainless steel. The employment of these welding techniques provided a full range of unmixed zone formation. The unmixed zone formation was metallographically evaluated using both optical light microscopy (OLM) and scanning electron microscopy (SEM) with varied etchants and etching techniques. The pitting corrosion behavior of the unmixed zone was evaluated using immersion corrosion tests in 10% FeCl3.

Weld Integrity and Performance

Weld Integrity and Performance PDF

Author: Steve Lampman

Publisher: ASM International

Published: 1997-01-01

Total Pages: 432

ISBN-13: 9781615032044

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Key articles from over 10 separate ASM publications are brought together as a practical reference on weld integrity crack prevention. This book thoroughly covers the essentials of weld solidification and cracking, weldability and material selection, process control and heat treatment, failure analysis, and fatigue and fracture mechanics weldments. Contents also include an appendix for quick reference of tabular data on weldability of alloys, process selection, recommended interpass and heat treatment temperatures, and qualification codes and standards.

Corrosion in the Petrochemical Industry, Second Edition

Corrosion in the Petrochemical Industry, Second Edition PDF

Author:

Publisher: ASM International

Published: 2015-12-01

Total Pages: 426

ISBN-13: 1627080945

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Originally published in 1994, this second edition of Corrosion in the Petrochemical Industry collects peer-reviewed articles written by experts in the field of corrosion that were specifically chosen for this book because of their relevance to the petrochemical industry. This edition expands coverage of the different forms of corrosion, including the effects of metallurgical variables on the corrosion of several alloys. It discusses protection methods, including discussion of corrosion inhibitors and corrosion resistance of aluminum, magnesium, stainless steels, and nickels. It also includes a section devoted specifically to petroleum and petrochemical industry related issues.

Stress Corrosion Cracking of Pipelines

Stress Corrosion Cracking of Pipelines PDF

Author: Y. Frank Cheng

Publisher: John Wiley & Sons

Published: 2013-02-19

Total Pages: 292

ISBN-13: 111802267X

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Explains why pipeline stress corrosion cracking happens and how it can be prevented Pipelines sit at the heart of the global economy. When they are in good working order, they deliver fuel to meet the ever-growing demand for energy around the world. When they fail due to stress corrosion cracking, they can wreak environmental havoc. This book skillfully explains the fundamental science and engineering of pipeline stress corrosion cracking based on the latest research findings and actual case histories. The author explains how and why pipelines fall prey to stress corrosion cracking and then offers tested and proven strategies for preventing, detecting, and monitoring it in order to prevent pipeline failure. Stress Corrosion Cracking of Pipelines begins with a brief introduction and then explores general principals of stress corrosion cracking, including two detailed case studies of pipeline failure. Next, the author covers: Near-neutral pH stress corrosion cracking of pipelines High pH stress corrosion cracking of pipelines Stress corrosion cracking of pipelines in acidic soil environments Stress corrosion cracking at pipeline welds Stress corrosion cracking of high-strength pipeline steels The final chapter is dedicated to effective management and mitigation of pipeline stress corrosion cracking. Throughout the book, the author develops a number of theoretical models and concepts based on advanced microscopic electrochemical measurements to help readers better understand the occurrence of stress corrosion cracking. By examining all aspects of pipeline stress corrosion cracking—the causes, mechanisms, and management strategies—this book enables engineers to construct better pipelines and then maintain and monitor them to ensure safe, reliable energy supplies for the world.

Corrosion of Aluminium

Corrosion of Aluminium PDF

Author: Christian Vargel

Publisher: Elsevier

Published: 2004-10-02

Total Pages: 659

ISBN-13: 0080472362

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Corrosion of Aluminium highlights the practical and general aspects of the corrosion of aluminium alloys with many illustrations and references. In addition to that, the first chapter allows the reader who is not very familiar with aluminium to understand the metallurgical, chemical and physical features of the aluminium alloys. The author Christian Vargel, has adopted a practitioner approach, based on the expertise and experience gained from a 40 year career in aluminium corrosion This approach is most suitable for assessing the corrosion resistance of aluminium- an assessment which is one of the main conditions for the development of many uses of aluminium in transport, construction, power transmission etc. 600 bibliographic references provide a comprehensive guide to over 100 years of related study Providing practical applications to the reader across many industries Accessible to both the beginner and the expert

Corrosion of Austenitic Stainless Steels

Corrosion of Austenitic Stainless Steels PDF

Author: H S Khatak

Publisher: Woodhead Publishing

Published: 2002-10-14

Total Pages: 436

ISBN-13: 9781855736139

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This comprehensive study covers all types of corrosion of austenitic stainless steel. It also covers methods for detecting corrosion and investigating corrosion-related failure, together with guidelines for improving corrosion protection of steels. Details all types of corrosion of austenitic stainless steel Covers methods for detecting corrosion and investigating corrosion-related failure Outlines guidelines for improving corrosion protection of steels

Welding Metallurgy and Weldability of Nickel-Base Alloys

Welding Metallurgy and Weldability of Nickel-Base Alloys PDF

Author: John C. Lippold

Publisher: John Wiley & Sons

Published: 2011-09-20

Total Pages: 370

ISBN-13: 1118210034

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The most up-to-date coverage of welding metallurgy aspects and weldability issues associated with Ni-base alloys Welding Metallurgy and Weldability of Nickel-Base Alloys describes the fundamental metallurgical principles that control the microstructure and properties of welded Ni-base alloys. It serves as a practical how-to guide that enables engineers to select the proper alloys, filler metals, heat treatments, and welding conditions to ensure that failures are avoided during fabrication and service. Chapter coverage includes: Alloying additions, phase diagrams, and phase stability Solid-solution strengthened Ni-base alloys Precipitation strengthened Ni-base alloys Oxide dispersion strengthened alloys and nickel aluminides Repair welding of Ni-base alloys Dissimilar welding Weldability testing High-chromium alloys used in nuclear power applications With its excellent balance between the fundamentals and practical problem solving, the book serves as an ideal reference for scientists, engineers, and technicians, as well as a textbook for undergraduate and graduate courses in welding metallurgy.